Tag Archives: belt

China high quality Industrial Mining Conveyor Steel Idler Belt Guide Roller

Product Description

Product Description

 

Place of Origin:ZheJiang , China
Brand Name:YILUN
Model Number:TD75, DTII, DTIIA,TK,TKII
Roller material:seamless pipe, welded pipe
Roller color:red, orange, yellow, green, blue, black or as client request
Roller Application:Coal mining industry, cement, harbor, crushing and screening industry
Certificate:CE, ISO9001. SGS, BV
Roller diameter:50mm-219mm
Roller length:190-3400mm
Shaft end:flat
Speed:0.8-6.5m/s
Roller Lifetime:At least 5000 hours
Belt width:500-1400mm

Supply Ability

Supply Ability
2000 Piece/Pieces per Day

Packaging & Delivery

Packaging Details
We packed the DTII Roller conveyor roller / DTII China Conveyor Idler with plywood box
Port
ZheJiang ,HangZhou
Lead Time:
Arrange the DTII Conveyor roller shipment with in 20 days

 

DTII Roller conveyor roller / DTII China Conveyor Idler

 

Product Description

 

1.The conveyor roller/idler Dia. 50mm-219mm, length 190-3400mm, which are used in the steel industry, harbor, coal industry, power industry, cement industry, grain depot, transportaion etc.

2.Tube: Q235

3.Shaft: 45# STEEL

5.Bearing: Single & Double Row Deep Groove Ball Bearing 2RZ&2Z with C3 clearance.

6.Seals: Grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal.

7. Lubrication: Grease is Lithium soap type grease with Rust Inhibitors.

8. Welding: Mixed gas shielded arc welding end

9. Painting: ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

Besides we can manufacture the rollers and idlers according to the buyers’ requirements.

Idler Diameter

(mm)

Length Scope(mm)

Shaft Diameter

(mm)

Bearings Type(Min-Max)

Idler’s Shell Wall Thickness

50

150-2500

 

20;25

204

3.2mm-4.0mm

 

63.5

20;25

204

76

20;25

204 205

89

20;25

204 205

3.2mm-6.0mm

102

20;25;30

3.5mm-6.0mm

 

108

20;25;30

114

20;25;30

127

20;25;30

133

20;25;30

306

140

20;25;30

306

152

20;25;30

4.0mm-6.0mm

 

159

20;25;30;40;45

165

20;25;30;40;45

308

4.5mm-6.0mm

 

177.8

20;25;30;40;45

8 309

190.7

20;25;30;40;45

8 309

194

20;25;30;40;45

310

219

20;25;30;40;45

 

Detailed Photos

Company Profile

ITALY CHINAMFG OU GROUP is a CHINAMFG international companies in the world advanced level . REAL is a registered trademark of CHINAMFG OU GROUP , designed and manufactured REAL brand roller, roller , large belt conveyors in Italy, Germany, Turkey and other countries have extensive influence , by customers alike. CHINAMFG OU GROUP valued Chinese market there is huge potential, has been dedicated to the development of China ‘s roller market. In order to meet the needs of the customers , after many visits screening, HangZhou CHINAMFG Conveying Machinery Co.,Ltd, advanced production technology and years of quality customers as a platform , has won REAL directors unanimously approved, CHINAMFG OU GROUP authorized HangZhou CHINAMFG Conveying Machinery Co.,Ltd REAL brand for the Chinese region specified design and development, production and sales, service as 1 of the company, CHINAMFG OU GROUP, with its strong technical foundation, rich belt conveyor production experience and the international influence of the brand as a backup support, REALwith CHINAMFG joint venture together to open up the Chinese market a variety of mine roller, belt conveyors businesses together to provide our customers with quality services. HangZhou CHINAMFG Conveying Machinery Co.,Ltd was founded in May 2 thousand and five. It’s a private enterprise of stock-holding system .It was located in the economic and technological development zone of Xihu (West Lake) Dis. town, HangZhou city. ZheJiang province .This place is beautiful and CHINAMFG ,and the transport is very convenient.On November 18, 2013, joint venture with the ITALY CHINAMFG OU GROUP, specializes in producing REAL brand TD75, DTII, DTIIA type fixed conveyor, mobile elevating conveyors, roller and roller.The products have gained various patents . We have got the national industrial products production license issued by the state administration of quality supervision, inspection and quarantine of the People’s Republic of China , the company has been identified as CHINAMFG trademarks in dHangZhou city committee. Enhance the brand of ‘YI LUN’.Our company has the right of exportation and the products are sold to Middle East ,Africa ,Australia ,Europe ,Southeast Asia ,Russia and some other countries and regions. The company has large lathe, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on .The company produces more than 2 thousand rollers a day and over 7 hundred thousand a year .We choose and use the special tube ,cold-drawing shaft and famous bearing to make the rollers ,and the rollers were sealed by nylon .The professional inspectors used testing equipments to examine waterproof , preventing static electricity ,sideways ,moving up and down ,revolving resistance and falling of the rollers .The examine result is that the qualified rate of the rollers is over 98%. The noise of the rollers is very low and its turning is very nimble .The life of the rollers is over 30000 hours ,and the products were praised by all the customers .The products were widely used for mine ,coal mine ,port ,steel plant ,electric plant ,feed-processing plant ,cement plant and some other enterprises. This company pursues that credit is as aim and puts the quality above all else .We request to live and develop with quality and credit .Strengthen the inner management and improve the quality of the products constantly .Offer the best products for customers from the beginning to the end .At the same time ,provide quality service for the customers ,because serving the customers well is also the aim of our enterprise.

Packaging & Shipping

FAQ

1. who are we?
We are based in ZheJiang , China, start from 2005,sell to Mid East(64.00%),Eastern Asia(16.00%),South America(7.00%),Southeast Asia(7.00%),Africa(6.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Belt Conveyor,Conveyor Spare Parts,Conveyor Pulley,roller brackets,belts

4. why should you buy from us not from other suppliers?
We have a professional team with rich experience in conveyor industry at CHINAMFG Our team will provide first-class service to you.

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,FCA,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Russian

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Belt Conveyor
Structure: Roller Conveyor
Material: Carbon Steel
Material Feature: Water Resistance
Certification: ISO9001:2008, ISO9001:2000, CE
Energy Saving: Energy Saving
Customization:
Available

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guide roller

What advantages do guide rollers offer compared to other conveyor system components?

Guide rollers offer several advantages compared to other conveyor system components. Here’s a detailed explanation of the advantages of guide rollers:

  • Precise and Controlled Motion:

Guide rollers play a key role in achieving precise and controlled motion in conveyor systems. They provide continuous guidance and alignment for the materials or objects being transported, ensuring smooth and accurate movement along the desired path. Guide rollers help prevent lateral movement, misalignment, and deviations, resulting in precise positioning and controlled motion throughout the conveyor system.

  • Enhanced Stability:

Guide rollers contribute to enhanced stability in conveyor systems. By distributing the load evenly across multiple rollers, they help maintain balance and prevent excessive stress on any individual component. This load distribution minimizes the risk of roller damage, wear, or failure, resulting in a stable and reliable conveyor operation. The enhanced stability provided by guide rollers reduces the chances of material spillage, wobbling, or tilting, ensuring safe and efficient material handling.

  • Reduced Friction and Energy Consumption:

Guide rollers are designed to minimize friction and energy consumption in conveyor systems. The smooth surface configuration of guide rollers, often with low-friction characteristics, allows materials or objects to move with minimal resistance. This reduced friction not only results in smoother motion and improved efficiency but also helps decrease the energy required to drive the conveyor system. By reducing friction and energy consumption, guide rollers contribute to cost savings and environmental sustainability.

  • Flexibility and Adaptability:

Guide rollers offer flexibility and adaptability in conveyor systems. They can be easily integrated into various conveyor configurations and are compatible with different types of materials and objects. Guide rollers can be customized in terms of dimensions, materials, flange configurations, and mounting options to meet specific industry or application requirements. This flexibility allows for seamless integration and adaptability to different conveyor system designs, making guide rollers a versatile choice for material handling.

  • Ease of Maintenance:

Guide rollers are generally easy to maintain in conveyor systems. They typically have accessible areas for lubrication and cleaning, facilitating routine maintenance tasks. Guide rollers can be designed with features such as removable shafts or easy-to-replace components, simplifying maintenance and minimizing downtime. The ease of maintenance associated with guide rollers helps improve overall system uptime, extend component lifespan, and reduce maintenance costs.

  • Cost-Effectiveness:

Guide rollers offer a cost-effective solution for conveyor systems. Compared to other conveyor components, such as complex guiding systems or automated tracking mechanisms, guide rollers are relatively simple in design and construction. They are typically more affordable and easier to install and maintain. The cost-effectiveness of guide rollers makes them a practical choice for a wide range of industries and applications, without compromising performance or reliability.

Overall, guide rollers provide advantages such as precise and controlled motion, enhanced stability, reduced friction and energy consumption, flexibility and adaptability, ease of maintenance, and cost-effectiveness. These advantages make guide rollers a preferred choice for achieving efficient and reliable material handling in conveyor systems.

guide roller

How do guide rollers contribute to the adaptability and versatility of conveyor systems in various settings?

Guide rollers play a critical role in enhancing the adaptability and versatility of conveyor systems in various settings. Here’s a detailed explanation of their contributions:

  • Flexible Path Routing:

Guide rollers enable flexible path routing, allowing conveyor systems to navigate complex layouts and adapt to different settings. By guiding the materials along specific paths, guide rollers facilitate precise material movement around obstacles, corners, inclines, or declines. This flexibility in path routing enables conveyor systems to be customized and configured to suit the specific requirements of different environments, layouts, or production processes. It allows for efficient space utilization and the integration of conveyors into existing infrastructure, making conveyor systems adaptable to a wide range of settings.

  • Multiple Conveyor Configurations:

Guide rollers enable the creation of multiple conveyor configurations, enhancing the versatility of conveyor systems. By combining straight sections, curves, merges, and diverges, conveyor systems can be configured to accommodate various material flow patterns and operational needs. Guide rollers provide the necessary support and alignment to ensure smooth transitions between different conveyor sections, allowing materials to be efficiently transferred, merged, sorted, or diverted. This versatility enables conveyor systems to be adapted for different processes, such as assembly lines, distribution centers, warehouses, or manufacturing facilities.

  • Adjustable Speed and Control:

Guide rollers contribute to the adaptability of conveyor systems by enabling adjustable speed and control. By adjusting the rotational speed of the guide rollers, the speed of material movement can be customized to match the specific requirements of different processes or settings. This flexibility in speed control allows conveyor systems to handle a wide range of materials, from delicate or fragile items that require gentle handling to heavy or bulky items that require faster conveyance. Adjustability in speed and control enhances the versatility of conveyor systems and ensures optimal material handling in various settings.

  • Modularity and Scalability:

Guide rollers facilitate the modularity and scalability of conveyor systems, making them adaptable to changing production needs or facility layouts. Conveyor systems can be designed with modular components, including guide rollers, that can be easily reconfigured, added, or removed as required. This modularity allows for efficient system expansion, modification, or reconfiguration without significant downtime or disruption. Guide rollers can be adjusted, replaced, or repositioned to accommodate changes in material types, sizes, or handling requirements. The scalability and modularity provided by guide rollers make conveyor systems versatile and adaptable to evolving operational needs.

  • Material Compatibility:

Guide rollers contribute to the adaptability of conveyor systems by accommodating a wide range of materials. They can be designed with different materials, surface textures, or coatings to suit specific material characteristics, such as size, shape, weight, or fragility. Guide rollers with specialized surfaces, such as non-slip coatings or friction-reducing materials, can be used for conveying items that require additional grip or gentle handling. This material compatibility enhances the versatility of conveyor systems, allowing them to handle diverse products or materials in various settings, from lightweight packages to heavy-duty items.

In summary, guide rollers significantly contribute to the adaptability and versatility of conveyor systems in various settings. They enable flexible path routing, support multiple conveyor configurations, allow for adjustable speed and control, facilitate modularity and scalability, and accommodate a wide range of materials. By leveraging the capabilities of guide rollers, conveyor systems can be tailored to meet the specific needs of different industries, processes, or layouts, making them adaptable and versatile in diverse settings.

guide roller

In what industries or scenarios are guide rollers commonly employed?

Guide rollers find widespread application in various industries and scenarios where precise guidance and support of moving objects are required. Here’s a detailed explanation of the industries or scenarios where guide rollers are commonly employed:

  • Manufacturing:

In the manufacturing industry, guide rollers are extensively used in production lines and assembly processes. They guide and support the movement of components, subassemblies, or finished products along conveyor systems, ensuring smooth and efficient material flow. Guide rollers are employed in industries such as automotive, electronics, consumer goods, and industrial equipment manufacturing.

  • Material Handling and Logistics:

In material handling and logistics operations, guide rollers play a vital role in conveyor systems and transportation equipment. They guide packages, parcels, or pallets through sorting, distribution, and storage processes, enhancing productivity and reducing handling errors. Guide rollers are commonly employed in warehouses, distribution centers, airports, and shipping facilities.

  • Packaging:

The packaging industry extensively utilizes guide rollers in various packaging machinery and systems. They facilitate the smooth movement and alignment of packaging materials, such as boxes, cartons, bottles, or bags, during filling, sealing, labeling, and palletizing operations. Guide rollers contribute to efficient packaging processes and consistent product quality.

  • Printing and Paper Handling:

In printing and paper handling applications, guide rollers are essential components in printing presses, paper mills, and document processing equipment. They guide paper, cardstock, or other printable media through the printing or processing stages, ensuring accurate registration, smooth feeding, and reliable operation. Guide rollers are critical in maintaining print quality and preventing paper jams or misalignments.

  • Textile and Garment Industry:

The textile and garment industry utilizes guide rollers in various stages of textile production, including spinning, weaving, knitting, and fabric finishing. They guide yarns, threads, or fabrics through machinery, ensuring proper tension, alignment, and controlled movement. Guide rollers contribute to high-quality textile production and efficient fabric handling.

  • Automation and Robotics:

In automation and robotics applications, guide rollers are employed in robotic arms, pick-and-place systems, and automated guided vehicles (AGVs). They guide the movement of robotic components, tools, or end-effectors, ensuring precise positioning, accurate path following, and collision avoidance. Guide rollers enhance the reliability and efficiency of automated processes.

  • Woodworking and Furniture:

In woodworking and furniture manufacturing, guide rollers are used in saws, routers, planers, and other woodworking machinery. They guide and support workpieces during cutting, shaping, and milling operations, ensuring precise and controlled material removal. Guide rollers contribute to the accuracy and quality of woodworking processes.

In summary, guide rollers are commonly employed in industries and scenarios that involve material handling, manufacturing, logistics, packaging, printing, textile production, automation, woodworking, and furniture manufacturing. Their versatility and ability to provide accurate guidance and support make them essential components in various industrial applications.

China high quality Industrial Mining Conveyor Steel Idler Belt Guide Roller  China high quality Industrial Mining Conveyor Steel Idler Belt Guide Roller
editor by Dream 2024-05-16

China manufacturer Cema Standard 60-159mm Steel Conveyor Belt Guide Roller /Belt Conveyor Idler Roller From China Factory

Product Description

 

Product Description

Shaft is high precision cold steel, Tube is high frequency seam welding, Decrease diameter runout and To ensure the operation process uniform rotation.Bearing use for HRB,ZWZ,LYC, bearing seat and dust cup use for high quality steel pressing, Lubrication using disposable high efficiency and long lithium base, And the labyrinth seal structure, waterproof, dustproof performance is good.
Roller load coefficient according to CEMA standard selection; Roller bearing with choose according to DIN standard;
Conveyor roller advantages:
1.Small Radial runout,weighting roller is below 0.35mm
2.Small rotating resistant,the resistant coefficient is below 0.571
3.Under testing of 72-hours water poof,water inflow is zero.
4.Permanent lubrication,long service life(at least 30,000 hours)

 

 

Detailed Photos

 

Product Parameters

 

Diameter 60-219mm
Length 100-3500mm
Tube Q235(GB)
Shaft 45# steel(GB) equal to C45
Bearing Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal
Lubrication Grease is Lithium soap type grease with Rust Inhibitors
Welding Mixed gas shielded arc welding end

Painting 

Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

Packaging & Shipping

 

Certifications

Company Profile

HangZhou CHINAMFG Intelligent Conveying System Co.,Ltd (abbreviated as CHINAMFG Intelligent) is the High-end Conveying Equipment brand , with excellent technical team and in house intellectual property & national patents,developing intelligent conveying machinery. Focusing on transforming itself into international competitive one-station solution provider of intelligent conveying system, providing not only intelligent products but also whole cycle management from construction to operation & service for our customers.

FAQ

Q1. Are you a manufacturer?
A. Yes, we have been producing and selling conveyor rollers for 19 years.
Q2. Can you produce conveyorroller as my requirements?
A. Yes, we can.
Q3. What about the lead time?
A. 1) 5~7 days for sample (free sample)
    2) 15~30 days according to order quantity
Q4. How about payment terms?
A. 1) We prefer T/T, 30% advance paid upon order, rest upon b/l copy, or
    2) Sight or deferred L/C, or
   3) Other payment terms approved.
Q5. How do you ensure product quality?
A. 1) We have a R&D center of an independent design and developing capacity
    2) We an independent testing laboratory with full-property testing capacity of conveyor roller

       

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Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: V Type Roller
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Order Sample

conveyor roller
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

guide roller

What maintenance practices are recommended for guide rollers to ensure optimal functionality?

Maintaining guide rollers is essential to ensure their optimal functionality and longevity. Here are some recommended maintenance practices for guide rollers:

  • Regular Inspection:

Perform regular visual inspections of the guide rollers to check for any signs of damage, wear, or misalignment. Look for cracks, dents, or excessive wear on the roller surface. Inspect the mounting brackets, bearings, and axles for any looseness or misalignment. Early detection of issues can help prevent further damage and ensure the guide rollers function properly.

  • Cleaning:

Keep the guide rollers clean by removing any dirt, debris, or material buildup. Use a soft brush or compressed air to gently clean the roller surfaces and remove any contaminants that may affect their performance. For stubborn residue, mild cleaning agents can be used, following the manufacturer’s recommendations. Clean guide rollers help maintain smooth operation and prevent potential issues caused by contamination.

  • Lubrication:

Proper lubrication is crucial for the smooth operation and longevity of guide rollers. Follow the manufacturer’s guidelines regarding the type and frequency of lubrication required. Apply lubricants to the bearings, axles, or other moving parts as recommended. Adequate lubrication reduces friction, minimizes wear, and helps prevent premature failure or damage to the guide rollers.

  • Tension Adjustment:

If the guide rollers are part of a system where tension adjustment is necessary, regularly check and adjust the tension settings as required. Ensure that the tension is within the recommended range to prevent excessive stress on the guide rollers or the conveyed materials. Proper tension adjustment helps maintain accurate alignment and prevents issues such as material slipping or misalignment.

  • Replacement of Worn Components:

Monitor the condition of the guide roller components, such as bearings, axles, or mounting brackets, and replace any worn or damaged parts promptly. Worn bearings can cause increased friction, leading to reduced performance and potential damage to the guide rollers. Damaged axles or mounting brackets can affect the stability and alignment of the guide rollers. Regularly inspect and replace any worn or damaged components to ensure optimal functionality.

  • Alignment and Calibration:

Periodically check and adjust the alignment of the guide rollers to ensure they are properly positioned for accurate material guidance. Misaligned guide rollers can cause material deviation, tracking issues, or increased wear. Additionally, if the guide rollers are part of a system with sensors or automated controls, calibrate the system as per the manufacturer’s instructions to maintain accurate positioning and control.

  • Training and Safety:

Ensure that personnel responsible for operating or maintaining equipment with guide rollers receive appropriate training. Proper training can help operators understand the maintenance requirements, safety protocols, and best practices for guide roller operation. Promote a safety culture where operators are encouraged to report any abnormalities or concerns related to the guide rollers promptly.

By following these recommended maintenance practices, guide rollers can maintain optimal functionality, extend their service life, and contribute to efficient and reliable material handling and transport.

guide roller

Can you provide insights into the importance of proper installation and alignment of guide rollers?

Proper installation and alignment of guide rollers are crucial for ensuring optimal performance, longevity, and safety in material handling systems. Here are some insights into their importance:

  • Accurate Material Guidance:

Proper installation and alignment of guide rollers ensure accurate material guidance along the desired path. When guide rollers are correctly installed and aligned, they create a well-defined trajectory for the materials to follow, preventing material deviation, misalignment, or collisions. Accurate material guidance is essential for maintaining process efficiency, preventing disruptions, and avoiding damage to both the materials being handled and the equipment itself.

  • Reduced Wear and Damage:

Correctly installed and aligned guide rollers minimize wear and damage to both the guide rollers and the materials being conveyed. Misalignment or improper installation can result in excessive friction, uneven loading, or unnecessary stress on the guide rollers. This can lead to premature wear, deformation, or failure of the rollers, as well as damage or degradation of the conveyed materials. Proper alignment ensures even distribution of forces and reduces the risk of wear, extending the service life of the guide rollers and preserving the integrity of the materials.

  • Optimized Energy Efficiency:

Properly installed and aligned guide rollers contribute to optimized energy efficiency in material handling systems. Misalignment or improper installation can create additional friction, requiring more power to move the materials along the desired path. This results in increased energy consumption and higher operational costs. On the other hand, accurate alignment reduces friction, minimizes energy losses, and improves overall energy efficiency. By ensuring proper installation and alignment, material handling systems can operate more efficiently and cost-effectively.

  • Prevention of Material Jams and Blockages:

Guide rollers that are installed and aligned correctly help prevent material jams and blockages within the system. Misalignment or improper installation can cause materials to deviate from the intended path, leading to obstructions or accumulation in critical areas. These blockages can disrupt the material flow, impair system performance, and potentially damage the equipment. Proper alignment and installation of guide rollers ensure smooth and unobstructed material movement, minimizing the risk of jams and blockages and maintaining uninterrupted operation.

  • Enhanced System Stability and Safety:

Proper installation and alignment of guide rollers contribute to system stability and safety. Misaligned or improperly installed guide rollers can introduce instability, vibrations, or wobbling during material handling operations. This instability not only affects the accuracy and efficiency of material movement but also poses safety risks for personnel and equipment. Accurate alignment ensures stable and controlled material conveyance, reducing the likelihood of accidents, collisions, or equipment damage. It promotes a safer working environment and protects the integrity of the material handling system.

In summary, proper installation and alignment of guide rollers are vital for accurate material guidance, reducing wear and damage, optimizing energy efficiency, preventing material jams, enhancing system stability, and ensuring safety in material handling operations. By paying close attention to the installation and alignment processes, operators can maximize the performance, reliability, and lifespan of guide rollers while minimizing the risk of disruptions and costly repairs.

guide roller

In what industries or scenarios are guide rollers commonly employed?

Guide rollers find widespread application in various industries and scenarios where precise guidance and support of moving objects are required. Here’s a detailed explanation of the industries or scenarios where guide rollers are commonly employed:

  • Manufacturing:

In the manufacturing industry, guide rollers are extensively used in production lines and assembly processes. They guide and support the movement of components, subassemblies, or finished products along conveyor systems, ensuring smooth and efficient material flow. Guide rollers are employed in industries such as automotive, electronics, consumer goods, and industrial equipment manufacturing.

  • Material Handling and Logistics:

In material handling and logistics operations, guide rollers play a vital role in conveyor systems and transportation equipment. They guide packages, parcels, or pallets through sorting, distribution, and storage processes, enhancing productivity and reducing handling errors. Guide rollers are commonly employed in warehouses, distribution centers, airports, and shipping facilities.

  • Packaging:

The packaging industry extensively utilizes guide rollers in various packaging machinery and systems. They facilitate the smooth movement and alignment of packaging materials, such as boxes, cartons, bottles, or bags, during filling, sealing, labeling, and palletizing operations. Guide rollers contribute to efficient packaging processes and consistent product quality.

  • Printing and Paper Handling:

In printing and paper handling applications, guide rollers are essential components in printing presses, paper mills, and document processing equipment. They guide paper, cardstock, or other printable media through the printing or processing stages, ensuring accurate registration, smooth feeding, and reliable operation. Guide rollers are critical in maintaining print quality and preventing paper jams or misalignments.

  • Textile and Garment Industry:

The textile and garment industry utilizes guide rollers in various stages of textile production, including spinning, weaving, knitting, and fabric finishing. They guide yarns, threads, or fabrics through machinery, ensuring proper tension, alignment, and controlled movement. Guide rollers contribute to high-quality textile production and efficient fabric handling.

  • Automation and Robotics:

In automation and robotics applications, guide rollers are employed in robotic arms, pick-and-place systems, and automated guided vehicles (AGVs). They guide the movement of robotic components, tools, or end-effectors, ensuring precise positioning, accurate path following, and collision avoidance. Guide rollers enhance the reliability and efficiency of automated processes.

  • Woodworking and Furniture:

In woodworking and furniture manufacturing, guide rollers are used in saws, routers, planers, and other woodworking machinery. They guide and support workpieces during cutting, shaping, and milling operations, ensuring precise and controlled material removal. Guide rollers contribute to the accuracy and quality of woodworking processes.

In summary, guide rollers are commonly employed in industries and scenarios that involve material handling, manufacturing, logistics, packaging, printing, textile production, automation, woodworking, and furniture manufacturing. Their versatility and ability to provide accurate guidance and support make them essential components in various industrial applications.

China manufacturer Cema Standard 60-159mm Steel Conveyor Belt Guide Roller /Belt Conveyor Idler Roller From China Factory  China manufacturer Cema Standard 60-159mm Steel Conveyor Belt Guide Roller /Belt Conveyor Idler Roller From China Factory
editor by Dream 2024-05-15

China Custom Stainless Steel 304 Belt Conveyor Guide Roller

Product Description

Product Description

 1.Application:

  Conveyor roller used in roller conveyor system,belt conveyor.Its materials like stainless steel,pvc ,metal,iron,galvanized.It consists of roller axle,roller body.

2. Roller material: zinc, aluminum, stainless steel, PVC and other materials.

3.Note:

1)The roller is non-standard product needed to be customized.

2)Conveyor roller is customized product,If need ,please offer length,material,diameter,wall of thickness.

 

Packaging & Delivery
Packaging Details        Carton or Wooden Box
Delivery Time                5-7 working days

Company Information

Related Products

Exhibition 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material Capabilities: Stainless Steel
Type: Conveyor
Name: Conveyor Roller
Load: Heavy Duty
Mat: PVC/Stainless Steel
Application: Conveyor Components Roller
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

|

Customization:
Available

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guide roller

How does the choice of materials impact the performance of guide rollers in different environments?

The choice of materials for guide rollers significantly impacts their performance in different environments. Here’s a detailed explanation of how material selection affects the performance of guide rollers:

  • Wear Resistance:

Guide rollers are subjected to continuous contact and friction with the conveyed materials or objects. The choice of materials with high wear resistance is crucial to ensure the longevity and performance of guide rollers. Materials such as steel, stainless steel, or polyurethane are commonly used for guide rollers due to their excellent wear resistance properties. These materials can withstand the abrasion and wear caused by repetitive contact with the conveyed materials, resulting in extended service life and reliable performance in demanding environments.

  • Corrosion Resistance:

In environments where guide rollers are exposed to moisture, chemicals, or corrosive substances, selecting materials with high corrosion resistance is essential. Stainless steel is a popular choice for guide rollers in corrosive environments due to its resistance to rust and corrosion. Stainless steel guide rollers can withstand the effects of water, chemicals, and harsh substances, ensuring long-term performance and preventing premature failure or degradation due to corrosion.

  • Temperature Resistance:

In environments with extreme temperatures, the choice of materials with appropriate temperature resistance is critical to ensure the performance and durability of guide rollers. For high-temperature applications, materials such as heat-resistant steel alloys or specialized polymers that can withstand elevated temperatures are used. Conversely, in low-temperature environments, materials that remain flexible and maintain their mechanical properties at low temperatures, such as certain types of plastics or elastomers, are preferred. Selecting materials with suitable temperature resistance ensures that guide rollers can operate effectively and reliably in extreme temperature conditions.

  • Load-Bearing Capacity:

The choice of materials for guide rollers affects their load-bearing capacity, which is crucial for supporting the weight of the conveyed materials or objects. Materials with high strength and stiffness, such as steel or reinforced polymers, are commonly used to ensure sufficient load-bearing capacity. The material’s ability to withstand high loads without deformation or failure is essential for maintaining the stability and performance of guide rollers, particularly in heavy-duty applications or environments with significant material or object weights.

  • Noise and Vibration:

The choice of materials can influence the level of noise and vibration generated by guide rollers during operation. Softer materials with vibration-dampening properties, such as certain types of plastics or elastomers, can help reduce noise and vibration levels. These materials absorb and dissipate vibrations, resulting in quieter operation and reduced potential for noise-related issues or worker discomfort. Choosing materials that minimize noise and vibration is particularly important in environments where noise control is a priority, such as in indoor facilities or noise-sensitive areas.

  • Contamination and Cleanliness:

In environments where cleanliness and contamination control are critical, the choice of materials for guide rollers can play a significant role. Some materials, such as stainless steel or certain types of plastics, have smooth and non-porous surfaces that are resistant to contamination buildup. These materials are easier to clean and maintain, reducing the risk of particle generation or contamination transfer to the conveyed materials. Selecting materials that meet cleanliness requirements is essential in industries such as food processing, pharmaceuticals, or electronics manufacturing.

In summary, the choice of materials for guide rollers has a substantial impact on their performance in different environments. Factors such as wear resistance, corrosion resistance, temperature resistance, load-bearing capacity, noise and vibration levels, and contamination control should be considered when selecting materials for guide rollers. By choosing the appropriate materials for specific environmental conditions, guide rollers can deliver optimal performance, longevity, and reliability in a wide range of applications and industries.

guide roller

What are the signs that indicate a need for guide roller replacement or maintenance, and how can they be diagnosed?

Proper maintenance and timely replacement of guide rollers are crucial for the efficient and safe operation of conveyor systems. Here are some signs that indicate a need for guide roller replacement or maintenance, along with diagnostic methods:

  • Excessive Noise:

If guide rollers produce excessive noise during operation, it may indicate a problem. Unusual grinding, squeaking, or rattling noises can be signs of worn-out or damaged guide rollers. To diagnose the issue, the conveyor system should be observed and listened to during operation. If the noise persists even after cleaning or lubricating the guide rollers, it may be necessary to inspect them more closely for wear, misalignment, or other issues.

  • Uneven or Erratic Material Movement:

If materials on the conveyor system exhibit uneven or erratic movement, it could be a sign of guide roller problems. Misaligned or worn-out guide rollers may cause materials to veer off course, tilt, or become stuck. Visual observation of material movement along the conveyor path can help diagnose this issue. If materials consistently deviate from the intended path or exhibit inconsistent movement, it may be necessary to inspect the guide rollers for proper alignment, damage, or wear.

  • Excessive Vibration:

Excessive vibration in the conveyor system can indicate problems with guide rollers. Misaligned or damaged guide rollers can cause increased vibration, which can affect the overall stability and performance of the system. To diagnose this issue, the conveyor system should be observed during operation. Excessive vibration can be visually detected or felt by touching the conveyor frame or components. If excessive vibration is present, the guide rollers should be inspected for alignment issues, damage, or excessive wear.

  • Uneven Wear Patterns:

Inspecting the wear patterns on guide rollers can provide valuable information about their condition. Uneven wear patterns, such as flat spots, grooves, or excessive wear on specific areas, may indicate misalignment, improper loading, or damage to the guide rollers. Visual inspection of the guide rollers and comparing the wear patterns across multiple rollers can help diagnose this issue. If significant uneven wear is observed, it may be necessary to replace the affected guide rollers and investigate the underlying causes.

  • Physical Damage:

Physical damage to guide rollers, such as cracks, breaks, or deformations, is a clear indication that maintenance or replacement is needed. Visual inspection of the guide rollers should be conducted regularly to identify any visible signs of damage. If damaged guide rollers are detected, they should be replaced promptly to prevent further deterioration and potential system failures.

  • Increased Friction or Resistance:

If there is a noticeable increase in friction or resistance during the movement of the conveyor system, it may indicate problems with the guide rollers. Excessive friction can lead to increased power consumption, reduced efficiency, and accelerated wear of other components. To diagnose this issue, the conveyor system should be observed for any signs of dragging, sticking, or increased effort required for material movement. If increased friction or resistance is present, the guide rollers should be inspected for proper lubrication, cleanliness, or signs of damage.

In summary, several signs indicate a need for guide roller replacement or maintenance, including excessive noise, uneven or erratic material movement, excessive vibration, uneven wear patterns, physical damage, and increased friction or resistance. These signs can be diagnosed through visual observation, listening to the conveyor system during operation, inspecting wear patterns, checking for physical damage, and monitoring the overall performance and behavior of the system. Regular inspection and proactive maintenance of guide rollers are essential to ensure optimal conveyor system performance and prevent potential safety hazards.

guide roller

Can you explain the primary functions and role of a guide roller in machinery?

A guide roller plays crucial functions and holds a significant role in machinery. Here’s a detailed explanation of the primary functions and role of a guide roller:

  • Guidance and Alignment:

One of the primary functions of a guide roller is to provide guidance and alignment for moving components within machinery. It ensures that objects or materials follow a predetermined path or track, preventing them from deviating or straying off course. The guide roller’s smooth or grooved surface, along with its rotational movement, helps maintain proper alignment and prevents misalignment or unwanted movements. By guiding the motion of objects, the guide roller ensures accurate positioning and efficient operation of the machinery.

  • Support and Load Distribution:

A guide roller serves as a support mechanism, carrying the weight of objects or loads within the machinery. It helps distribute the load evenly, preventing excessive stress or strain on specific components. By providing support and load distribution, the guide roller enhances the stability and overall performance of the machinery. It reduces the risk of component failures, improves operational efficiency, and extends the lifespan of the machinery.

  • Friction Reduction:

Guide rollers also play a role in reducing friction within machinery. As objects move along the guide roller’s surface, the roller’s design minimizes contact friction between the object and the machinery’s components. This friction reduction helps to conserve energy and prevent excessive wear and tear on both the objects being transported and the machinery itself. By reducing friction, guide rollers contribute to smoother operation, lower maintenance requirements, and improved overall efficiency.

  • Prevention of Damage and Misalignment:

The presence of guide rollers helps prevent damage and misalignment of objects or materials within machinery. By providing a designated path or track, guide rollers ensure that moving components stay in the intended position and avoid colliding with other parts of the machinery. This prevents potential damage to the objects being transported and the machinery itself. Additionally, guide rollers help prevent misalignment, which could lead to operational issues, decreased performance, and increased risk of accidents or mechanical failures.

  • Noise and Vibration Reduction:

Guide rollers contribute to noise reduction and vibration damping within machinery. The rotational movement of the guide roller absorbs and dissipates vibrations generated during operation, minimizing the transmission of vibrations to other parts of the machinery. This reduction in vibration helps to maintain a quieter working environment, reduces the risk of noise-related health issues for operators, and improves overall user comfort.

In summary, the primary functions and role of a guide roller in machinery include providing guidance and alignment for moving components, offering support and load distribution, reducing friction, preventing damage and misalignment, and contributing to noise and vibration reduction. By fulfilling these functions, guide rollers enhance the overall performance, reliability, and longevity of machinery in various industrial applications.

China Custom Stainless Steel 304 Belt Conveyor Guide Roller  China Custom Stainless Steel 304 Belt Conveyor Guide Roller
editor by Dream 2024-05-14

China factory Professional Carbon Steel Material Durable Unpowered Belt Guide Unloading Conveyor Roller

Product Description

 

Product Description

 

1. Material: Steel

2. Bearing:6204,6205,6305,6306,6307,6308,6309,6310

3. Daimeter: Ø63.5-Ø219

4. Lenght:120mm-2200mm

5. Seal: double labyrinth seal

5. Workign life:30000-50000hours

6. Standards:GB,CEMA,JIS,DIN,AUSTRALIA

7. Color: mulit-color for choice

 

Product Parameters

Standard Diameter Length Scope(mm) Bearings Type(Min-Max) Shell Wall Thickness
mm Inch
63.5 2 1/2 150-3500 6204 2.0mm-3.75mm
76 3 150-3500 6204 205 2.0mm-4.0mm
89 3 1/3 150-3500 6204 205 2.0mm-4.0mm
102 4 150-3500 6204 205 305 2.5mm-4.0mm
108 4 1/4 150-3500 6204 205 305 306 2.5mm-4.0mm
114 4 1/2 150-3500 6205 206 305 306 2.5mm-4.5mm
127 5 150-3500 6204 205 305 306 2.5mm-4.5mm
133 5 1/4 150-3500 6205 206 207 305 306 2.5mm-4.5mm
140 5 1/2 150-3500 6205 206 207 305 306 3.5mm-4.5mm
152 6 150-3500 6205 206 207 305 306 307 308 3.0mm-4.5mm
159 6 1/4 150-3500 6205 206 207 305 306 307 308 3.0mm-4.5mm
165 6 1/2 150-3500 6207 305 306 307 308 3.5mm-6.0mm
177.8 7 150-3500 6207 306 35718 309 3.5mm-6.0mm
190.7 7 1/2 150-3500 6207 306 35718 309 4.0mm-6.0mm
194 7 5/8 150-3500 6207 307 308 309 310 4.0mm-6.0mm
219 8 5/8 150-3500 6308 309 310 4.0mm-6.0mm

Packaging & Shipping

 

Our Advantages

  1. Smooth, stable quality, maintenance-free.
  2. The diameter of the small jump, rotate, smooth, long service life.
  3. Various forms of bearing and seal structure of any user to choose.
  4. Multi-channel labyrinth seal and prevent dust and water intrusion.
  5. High precision special steel to ensure low vibration roller, low noise
  6. Definitely water/dust proof
  7. Temperature/cold resistance
  8. Heavy duty carrying capacity
  9. 
Low total indicated runout
10. Excellent dynamic balance
11. Rich experience of roller/idler(over 16 years)

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Impact Idler
Standards: Cema, as, DIN, JIS, Sans-SABS, GOST, Afnor
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

guide roller

How do guide rollers contribute to precise and controlled motion in conveyor systems?

In conveyor systems, guide rollers play a crucial role in ensuring precise and controlled motion. Here’s a detailed explanation of how guide rollers contribute to achieving precise and controlled motion in conveyor systems:

  • Guidance and Alignment:

Guide rollers are strategically positioned along the conveyor system to provide continuous guidance and alignment for the transported materials or objects. The design of guide rollers, such as flanges, grooves, or tapered shapes, helps maintain the proper orientation and prevents lateral movement or misalignment. By guiding the materials or objects along the desired path, guide rollers ensure precise and controlled motion, preventing deviation or disruptions in the conveyor system.

  • Smooth and Low-Friction Movement:

Guide rollers are designed to offer smooth and low-friction movement. The surface configuration of guide rollers, often smooth or with minimal friction characteristics, reduces resistance and allows materials or objects to glide easily along the conveyor. This smooth movement minimizes jerks, vibrations, and inconsistencies, contributing to precise and controlled motion. It facilitates the accurate positioning and delivery of materials or objects to their intended destinations within the conveyor system.

  • Load Distribution and Stability:

Guide rollers distribute the load evenly across the conveyor system, contributing to stability and controlled motion. As materials or objects pass over the guide rollers, the load is shared among multiple rollers, preventing excessive stress on any individual roller. This load distribution minimizes the risk of roller damage, wear, or failure, ensuring consistent and reliable motion. The stability provided by guide rollers allows for precise control and avoids issues like wobbling, tilting, or material spillage during transportation.

  • Acceleration and Deceleration Control:

Guide rollers assist in controlling the acceleration and deceleration of materials or objects within the conveyor system. By adjusting the spacing and configuration of guide rollers, the speed changes can be managed more precisely. Guide rollers can be strategically positioned closer together to slow down the motion or spaced farther apart to allow for faster speeds. This control over acceleration and deceleration ensures a smooth and controlled transition between different conveyor sections or when starting and stopping the conveyor system.

  • Cam Follower Rollers for Synchronized Motion:

In conveyor systems that require synchronized motion or precise positioning, cam follower rollers are used. These specialized guide rollers are designed to follow a specific cam profile or track, allowing for accurate and controlled movement. Cam follower rollers ensure that multiple materials or objects on the conveyor system move in sync, maintaining precise spacing and alignment. They are commonly used in applications such as indexing mechanisms, assembly lines, or processes that require coordinated motion.

Overall, guide rollers contribute to precise and controlled motion in conveyor systems through their guidance and alignment capabilities, smooth and low-friction movement, load distribution and stability, control over acceleration and deceleration, and the use of specialized cam follower rollers. By incorporating these design features, guide rollers facilitate accurate material handling, minimize errors or deviations, and ensure efficient and reliable operation of conveyor systems.

guide roller

What are idler rollers, and how do they function in conveyor systems?

Idler rollers, also known as conveyor idlers or simply idlers, are an essential component of conveyor systems. They play a crucial role in supporting and guiding the conveyor belt or other conveying surfaces, facilitating the efficient movement of materials. Idler rollers are typically cylindrical in shape and are positioned along the length of the conveyor system.

The primary function of idler rollers is to support and shape the conveyor belt. They provide a stable platform for the belt to rest on and help maintain its proper alignment and tension. Idler rollers are strategically placed at various intervals along the conveyor, creating a series of support points. These support points distribute the weight of the conveyed materials and minimize the sagging or deformation of the belt, ensuring smooth and consistent material movement.

Idler rollers also help to reduce friction between the belt and the supporting structure of the conveyor system. By allowing the belt to roll over them, they minimize the contact area and the associated frictional resistance. This reduces power requirements and energy consumption, contributing to the overall efficiency of the system.

Another important function of idler rollers is to guide the conveyor belt and prevent it from deviating from its intended path. They are designed with precise dimensions and smooth surfaces to ensure proper belt tracking. The alignment of idler rollers is critical for maintaining the belt’s centered position within the conveyor frame. Well-aligned idler rollers help prevent material spillage, belt misalignment, and potential damage to the system.

Idler rollers are available in various designs and configurations to suit different conveyor system applications. Some common types of idler rollers include:

  • Troughing Idlers: These idlers have a concave shape and are used to support the conveyor belt on the carrying side. They help contain the material being conveyed, preventing it from spilling off the sides of the belt.
  • Impact Idlers: Impact idlers are designed to absorb the impact of heavy or sharp-edged materials as they fall onto the conveyor belt. They are often positioned in the loading zone to protect the belt and other components from damage.
  • Return Idlers: Return idlers support the return side of the conveyor belt and help maintain its tension. They are positioned beneath the belt to support its lower run and assist in belt tracking.
  • Training Idlers: Training idlers are used to correct belt misalignment and ensure proper tracking. They are typically adjustable and can be positioned to apply lateral forces to the belt, guiding it back to the center of the conveyor frame.

In summary, idler rollers are integral components of conveyor systems. They provide support, shape, and guide the conveyor belt, ensuring smooth material movement and maintaining proper belt alignment. By minimizing friction and facilitating efficient belt tracking, idler rollers contribute to the overall performance, reliability, and efficiency of conveyor systems.

guide roller

How does the design of a guide roller contribute to efficient material handling and movement?

The design of a guide roller plays a crucial role in facilitating efficient material handling and movement within industrial applications. Here’s a detailed explanation of how the design of a guide roller contributes to efficiency:

  • Surface Configuration:

The surface configuration of a guide roller is carefully designed to optimize material handling and movement. Depending on the specific application, guide rollers may have a smooth surface, grooves, or flanges. A smooth surface reduces friction and allows objects to glide smoothly along the roller. Grooves or flanges provide additional guidance and prevent objects from deviating or slipping off the roller. The surface configuration ensures proper alignment and prevents misalignment, leading to efficient material handling and movement.

  • Material Selection:

The choice of materials for guide rollers is critical in ensuring efficient material handling. Guide rollers are commonly made from durable materials such as metal or high-quality plastics. These materials offer excellent strength, wear resistance, and dimensional stability. The selected materials should also have low friction properties to minimize energy loss and reduce the potential for material damage or wear. By selecting appropriate materials, the design of guide rollers contributes to efficient and reliable material handling and movement.

  • Bearing System:

The design of guide rollers incorporates a bearing system that allows smooth rotation and minimizes friction. The bearings used in guide rollers are typically sealed or shielded to protect against contaminants and ensure long-lasting performance. The bearing system enables the guide roller to rotate freely, reducing resistance and facilitating efficient material movement. It also contributes to the longevity of the guide roller by reducing wear and minimizing the need for frequent maintenance.

  • Size and Diameter:

The size and diameter of a guide roller are carefully determined based on the specific application and load requirements. Guide rollers come in various sizes and diameters to accommodate different material handling needs. Larger guide rollers can handle heavier loads with greater stability, while smaller guide rollers are suitable for lighter objects or confined spaces. The appropriate sizing and diameter of the guide roller ensure optimal support, load distribution, and efficient movement of materials.

  • Installation and Positioning:

The design of guide rollers takes into account proper installation and positioning within the machinery or system. Guide rollers are strategically placed along the intended path to provide continuous guidance and support. The spacing between guide rollers is determined to prevent material deviation or excessive sagging. Proper installation and positioning of guide rollers ensure smooth and consistent material handling, minimizing the risk of jams, misalignment, or disruptions in the movement process.

In summary, the design of a guide roller significantly contributes to efficient material handling and movement. The surface configuration, material selection, bearing system, size and diameter, as well as the proper installation and positioning of guide rollers, all play a vital role. By providing precise guidance, minimizing friction, supporting loads, and ensuring proper alignment, the design of guide rollers optimizes material handling processes, enhances productivity, and promotes efficient movement within industrial applications.

China factory Professional Carbon Steel Material Durable Unpowered Belt Guide Unloading Conveyor Roller  China factory Professional Carbon Steel Material Durable Unpowered Belt Guide Unloading Conveyor Roller
editor by Dream 2024-05-14

China factory CHINAMFG Good Quality Steel Conveyor Belt Guide Roller for Mining

Product Description

Conveyor roller Steel roller for Belt conveyor

CONVEYOR ROLLER
Conveyor roller is an important component, types and large quantities. It accounts for the total cost of a conveyor 35%, to withstand more than 70% of the resistance, so the quality of roller is particularly important. 
Our roller has Minimal rtating inertia, reasonable structure, reliable tightness, flexible rotating, simple dismounting, easy maintained, long operational life, etc. Also we can do as customer request.

1.Type:
Carrying, return

2.Conveyor type:
DTII DTII(A) TD75

3.Application:
Used in coal mine, power plant, cement plant, port and so on

4.Details:
Pipe Material : Q235 carbon steel
Pipe  Diameter : 60-219mm
Pipe Length:  150mm ~ 3500 mm
 

Shaft Material : A3 / 45# steel 

Shaft Diameter:  20 25 mm

Shaft end type:DTII TD75 flat

Bearing:6204,6205,6305,6306,6307
Bearing brand: ZWZ HRB SK NSK

Welding:Automatic double end weld bearing housing

Surface:Electric static spraying painting

Color:Any color as reuqest

5.Specification:
 

Standard Diameter Length Scope(mm) Bearings Type(Min-Max) Shell Wall Thickness
mm Inch
63.5 2 1/2 150-3500 6204 2.0mm-3.75mm
76 3 150-3500 6204 205 2.0mm-4.0mm
89 3 1/3 150-3500 6204 205 2.0mm-4.0mm
102 4 150-3500 6204 205 305 2.5mm-4.0mm
108 4 1/4 150-3500 6204 205 305 306 2.5mm-4.0mm
114 4 1/2 150-3500 6205 206 305 306 2.5mm-4.5mm
127 5 150-3500 6204 205 305 306 2.5mm-4.5mm
133 5 1/4 150-3500 6205 206 207 305 306 2.5mm-4.5mm
140 5 1/2 150-3500 6205 206 207 305 306 3.5mm-4.5mm
152 6 150-3500 6205 206 207 305 306 307 308 3.0mm-4.5mm
159 6 1/4 150-3500 6205 206 207 305 306 307 308 3.0mm-4.5mm
165 6 1/2 150-3500 6207 305 306 307 308 3.5mm-6.0mm
177.8 7 150-3500 6207 306 35718 309 3.5mm-6.0mm
190.7 7 1/2 150-3500 6207 306 35718 309 4.0mm-6.0mm
194 7 5/8 150-3500 6207 307 308 309 310 4.0mm-6.0mm
219 8 5/8 150-3500 6308 309 310 4.0mm-6.0mm
 

6.Workshop:

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Quarry
Structure: Spring Plate Type Roller
Samples:
US$ 0.01/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

guide roller

What advantages do guide rollers offer compared to other conveyor system components?

Guide rollers offer several advantages compared to other conveyor system components. Here’s a detailed explanation of the advantages of guide rollers:

  • Precise and Controlled Motion:

Guide rollers play a key role in achieving precise and controlled motion in conveyor systems. They provide continuous guidance and alignment for the materials or objects being transported, ensuring smooth and accurate movement along the desired path. Guide rollers help prevent lateral movement, misalignment, and deviations, resulting in precise positioning and controlled motion throughout the conveyor system.

  • Enhanced Stability:

Guide rollers contribute to enhanced stability in conveyor systems. By distributing the load evenly across multiple rollers, they help maintain balance and prevent excessive stress on any individual component. This load distribution minimizes the risk of roller damage, wear, or failure, resulting in a stable and reliable conveyor operation. The enhanced stability provided by guide rollers reduces the chances of material spillage, wobbling, or tilting, ensuring safe and efficient material handling.

  • Reduced Friction and Energy Consumption:

Guide rollers are designed to minimize friction and energy consumption in conveyor systems. The smooth surface configuration of guide rollers, often with low-friction characteristics, allows materials or objects to move with minimal resistance. This reduced friction not only results in smoother motion and improved efficiency but also helps decrease the energy required to drive the conveyor system. By reducing friction and energy consumption, guide rollers contribute to cost savings and environmental sustainability.

  • Flexibility and Adaptability:

Guide rollers offer flexibility and adaptability in conveyor systems. They can be easily integrated into various conveyor configurations and are compatible with different types of materials and objects. Guide rollers can be customized in terms of dimensions, materials, flange configurations, and mounting options to meet specific industry or application requirements. This flexibility allows for seamless integration and adaptability to different conveyor system designs, making guide rollers a versatile choice for material handling.

  • Ease of Maintenance:

Guide rollers are generally easy to maintain in conveyor systems. They typically have accessible areas for lubrication and cleaning, facilitating routine maintenance tasks. Guide rollers can be designed with features such as removable shafts or easy-to-replace components, simplifying maintenance and minimizing downtime. The ease of maintenance associated with guide rollers helps improve overall system uptime, extend component lifespan, and reduce maintenance costs.

  • Cost-Effectiveness:

Guide rollers offer a cost-effective solution for conveyor systems. Compared to other conveyor components, such as complex guiding systems or automated tracking mechanisms, guide rollers are relatively simple in design and construction. They are typically more affordable and easier to install and maintain. The cost-effectiveness of guide rollers makes them a practical choice for a wide range of industries and applications, without compromising performance or reliability.

Overall, guide rollers provide advantages such as precise and controlled motion, enhanced stability, reduced friction and energy consumption, flexibility and adaptability, ease of maintenance, and cost-effectiveness. These advantages make guide rollers a preferred choice for achieving efficient and reliable material handling in conveyor systems.

guide roller

Are there innovations or advancements in guide roller technology that have emerged recently?

Yes, there have been several recent innovations and advancements in guide roller technology. Here are some notable developments:

  • High-Performance Materials:

Recent advancements in materials science have led to the development of high-performance materials for guide rollers. These materials offer improved strength, durability, and wear resistance, allowing guide rollers to withstand heavy loads and harsh operating conditions. For example, composite materials combining polymers and fibers offer excellent mechanical properties while being lightweight. Additionally, advancements in surface coatings, such as ceramic or diamond-like carbon (DLC) coatings, provide enhanced friction reduction, corrosion resistance, and longevity.

  • Precision Design and Manufacturing:

Guide rollers are now being designed and manufactured with a greater emphasis on precision. Advanced manufacturing techniques, such as computer numerical control (CNC) machining and 3D printing, enable the production of guide rollers with complex geometries, tight tolerances, and optimized performance characteristics. This precision design and manufacturing result in guide rollers that offer improved alignment, reduced vibration, and enhanced overall performance.

  • Integrated Sensors and Monitoring:

Advancements in sensor technology have made it possible to integrate sensors directly into guide rollers. These sensors can monitor various parameters such as temperature, vibration, or load, providing real-time feedback on the condition and performance of the guide rollers. This data can be used for predictive maintenance, allowing for proactive identification of potential issues and timely intervention to prevent failures or downtime. Integrated sensors and monitoring systems contribute to improved reliability, efficiency, and maintenance practices in material handling systems.

  • Smart Guide Rollers:

Smart guide rollers leverage emerging technologies, such as Internet of Things (IoT) and artificial intelligence (AI), to enhance their functionality and performance. These guide rollers can communicate with other components or systems within the material handling setup, enabling real-time optimization, automation, and control. For example, smart guide rollers can adjust their position or speed dynamically based on the specific material being handled or the desired process parameters. This adaptability and intelligence lead to improved efficiency, flexibility, and responsiveness in material handling operations.

  • Energy Efficiency:

In response to the growing emphasis on sustainability and energy conservation, guide roller technology has seen advancements aimed at improving energy efficiency. This includes the development of low-friction materials, optimized roller designs, and innovative bearing systems that minimize power consumption and reduce frictional losses. By reducing energy requirements, these advancements contribute to lower operational costs and a reduced environmental footprint.

In summary, recent innovations and advancements in guide roller technology encompass high-performance materials, precision design and manufacturing, integrated sensors and monitoring, smart capabilities, and energy efficiency. These advancements enhance the durability, performance, reliability, and sustainability of guide rollers, making them more effective and versatile in a wide range of material handling applications.

guide roller

How does the design of a guide roller contribute to efficient material handling and movement?

The design of a guide roller plays a crucial role in facilitating efficient material handling and movement within industrial applications. Here’s a detailed explanation of how the design of a guide roller contributes to efficiency:

  • Surface Configuration:

The surface configuration of a guide roller is carefully designed to optimize material handling and movement. Depending on the specific application, guide rollers may have a smooth surface, grooves, or flanges. A smooth surface reduces friction and allows objects to glide smoothly along the roller. Grooves or flanges provide additional guidance and prevent objects from deviating or slipping off the roller. The surface configuration ensures proper alignment and prevents misalignment, leading to efficient material handling and movement.

  • Material Selection:

The choice of materials for guide rollers is critical in ensuring efficient material handling. Guide rollers are commonly made from durable materials such as metal or high-quality plastics. These materials offer excellent strength, wear resistance, and dimensional stability. The selected materials should also have low friction properties to minimize energy loss and reduce the potential for material damage or wear. By selecting appropriate materials, the design of guide rollers contributes to efficient and reliable material handling and movement.

  • Bearing System:

The design of guide rollers incorporates a bearing system that allows smooth rotation and minimizes friction. The bearings used in guide rollers are typically sealed or shielded to protect against contaminants and ensure long-lasting performance. The bearing system enables the guide roller to rotate freely, reducing resistance and facilitating efficient material movement. It also contributes to the longevity of the guide roller by reducing wear and minimizing the need for frequent maintenance.

  • Size and Diameter:

The size and diameter of a guide roller are carefully determined based on the specific application and load requirements. Guide rollers come in various sizes and diameters to accommodate different material handling needs. Larger guide rollers can handle heavier loads with greater stability, while smaller guide rollers are suitable for lighter objects or confined spaces. The appropriate sizing and diameter of the guide roller ensure optimal support, load distribution, and efficient movement of materials.

  • Installation and Positioning:

The design of guide rollers takes into account proper installation and positioning within the machinery or system. Guide rollers are strategically placed along the intended path to provide continuous guidance and support. The spacing between guide rollers is determined to prevent material deviation or excessive sagging. Proper installation and positioning of guide rollers ensure smooth and consistent material handling, minimizing the risk of jams, misalignment, or disruptions in the movement process.

In summary, the design of a guide roller significantly contributes to efficient material handling and movement. The surface configuration, material selection, bearing system, size and diameter, as well as the proper installation and positioning of guide rollers, all play a vital role. By providing precise guidance, minimizing friction, supporting loads, and ensuring proper alignment, the design of guide rollers optimizes material handling processes, enhances productivity, and promotes efficient movement within industrial applications.

China factory CHINAMFG Good Quality Steel Conveyor Belt Guide Roller for Mining  China factory CHINAMFG Good Quality Steel Conveyor Belt Guide Roller for Mining
editor by Dream 2024-05-09

China Standard Belt Conveyor Side Roller Guidance Roller Vertical Guide Roller

Product Description

Yuanxin Machinery conveyor rollers idlers includes both steel and HDPE carry and return rollers, rubber disc impact and return rollers. The rollers and frames are produced to different standards or designs according to your special working condition requirements with innovative and maintenance saving designs. Our rollers are equipped with quality deep ball ZZ C3 bearings for maximum life. Our rollers are suitable for belt widths 400-2000. Larger sizes also available on your special requirements. Our roller service life can be 30,000 to 50,000 hours under normal working condition and maintenance.

Product Parameters

 

Basic information
1 Brand LONGBAOYUAN
2 Roller Diameter 63.5 to 219mm.
3 Roller Length 190 to 3500mm.
4 Roller Pipe: Q235 high-precision ERW seam carbon steel pipe with roundness and straightness to ensure well-balanced rotation.
5 Shaft Accurate shaft are made of cold-drawn bright round steel, which is superior in corrosion resistance and stiffness.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned.
6 Bearing: Ball bearing provided with C3 group of clearance, ZZ shield deep-groove to ensure a nice fit and off-set any expected temperature rise during operation by means of internal clearance OR according to your requirements.
7 Bearing Brand S KF,F AG,NSK, LYC,HRB, or according to your requirements.
8 Seals Optimum structure with non-contact type, durable, less rotation-resistance and long life-span feautres, particularly for a long-distance and large capacity conveyor for bulk material. It is approved by national authoritative organization that seal is dustproof and waterproof, its performance proved to be satisfactory and has a long way exceeded the GB and JIS standard after our repeated research and development.
9 Color Black, green, red, blue, yellow and customized colors are available
10 Life Time 30000-50000hours
11 Production 800-1000pcs/day.

Conveyor Roller Idler Parameters

Standard Diameter Length scope ( mm) Bearings Type Idler’s Shell Wall Thickness
mm Inch (Min~Max)
63.5 2 1/2 150~3500 204 3.0mm~3.75mm
76 3 150~3500 204 205 3.0mm~4.0mm
89 3 1/3 150~3500 204 205 3.0mm~4.0mm
102 4 150~3500 3.5mm~4.0mm
108 4 1/4 150~3500 3.5mm~4.0mm
114 4 1/2 150~3500 3.5mm~4.5mm
127 5 150~3500 3.5mm~4.5mm
133 5 1/4 150~3500 306 3.5mm~4.5mm
140 5 1/2 150~3500 306 3.5mm~4.5mm
152 6 150~3500 4.0mm~4.5mm
159 6 1/4 150~3500 4.0mm~4.5mm
165 6 1/2 150~3500 308 4.5mm~6.0mm
177.8 7 150~3500 309 4.5mm~6.0mm
190.7 7 1/2 150~3500 309 4.5mm~6.0mm
194 7 5/8 150~3500 310 4.5mm~6.0mm
219 8 5/8 150~3500 4.5mm~6.0mm

Our Advantages

ZheJiang Yuanxin Conveyor Machinery Co., Ltd
1, Over 20 years experience on design, producing, install, innovate and maintain belt conveyor equipment, components and services.
2, Certified by SGS, BV and ISO9001:2008
3, Mine products safety mark certificate issued by national administration of work safety mine safety standard center.
4, High-quality raw material selection guarantee rollers working lifetime 3-50000 hours.
5, Energy Saving: roller rotating resistance is 30% lower than national standards, which can save 40% power consumption per hour.
6. Each roller would be through strict inspection and test to ensure every out coming roller are of true high quality.
7. Our return/carrier/trough roller has high precision structure, composing as many as 9 seal parts which ensure the roller good capability of water and dust resistance. With rubber or steel seals, multi-labyrinth seals.
8. The bearing housing and tube is full welded to ensure the well contact of the whole roller. Grease is permanent lubricant.
9. Roller surface could be painted any color as per customer request.
10. Material: normally Q235 tube (specially for conveyor roller), A3 cold-drawn shaft (Could be of very high precision to meed different customer requirement.)
Welcome to contact us at any time for conveyor roller/idler. We are professional and excellent in technology and service.
We know how to make our converyor roller to move your business!

Applications

Production Workshop

 

 

Packaging & Shipping

 

Company Profile

 

You May Also Need

 

 

FAQ

Q1. Can I have a sample order for conveyor roller
Yes, we welcome sample order to test and check quality.
Q2. What about the lead time?
1) 2–3 days for sample
2) 20–30 days for mass production. If urgent,we have green channel.
Q3. Do you have any MOQ limit for conveyor roller order?
Low MOQ, 1pc for sample checking is available
Q4. Is it OK to print my logo on conveyor roller product?
Yes. Please inform us your logo or design before mass production
Q5. How to guarantee your quality?
We are 1 of the top suppliers of International famous mining company over years. Excellent quality is well accepted.
Please contact us for more details.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Quarrying, Cement and Grain Depot Transport
Structure: Variable Groove Angle Roller
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Order Sample

Free conveyor roller idler sample available
Customization:
Available

|

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

guide roller

How does the choice of materials impact the performance of guide rollers in different environments?

The choice of materials for guide rollers significantly impacts their performance in different environments. Here’s a detailed explanation of how material selection affects the performance of guide rollers:

  • Wear Resistance:

Guide rollers are subjected to continuous contact and friction with the conveyed materials or objects. The choice of materials with high wear resistance is crucial to ensure the longevity and performance of guide rollers. Materials such as steel, stainless steel, or polyurethane are commonly used for guide rollers due to their excellent wear resistance properties. These materials can withstand the abrasion and wear caused by repetitive contact with the conveyed materials, resulting in extended service life and reliable performance in demanding environments.

  • Corrosion Resistance:

In environments where guide rollers are exposed to moisture, chemicals, or corrosive substances, selecting materials with high corrosion resistance is essential. Stainless steel is a popular choice for guide rollers in corrosive environments due to its resistance to rust and corrosion. Stainless steel guide rollers can withstand the effects of water, chemicals, and harsh substances, ensuring long-term performance and preventing premature failure or degradation due to corrosion.

  • Temperature Resistance:

In environments with extreme temperatures, the choice of materials with appropriate temperature resistance is critical to ensure the performance and durability of guide rollers. For high-temperature applications, materials such as heat-resistant steel alloys or specialized polymers that can withstand elevated temperatures are used. Conversely, in low-temperature environments, materials that remain flexible and maintain their mechanical properties at low temperatures, such as certain types of plastics or elastomers, are preferred. Selecting materials with suitable temperature resistance ensures that guide rollers can operate effectively and reliably in extreme temperature conditions.

  • Load-Bearing Capacity:

The choice of materials for guide rollers affects their load-bearing capacity, which is crucial for supporting the weight of the conveyed materials or objects. Materials with high strength and stiffness, such as steel or reinforced polymers, are commonly used to ensure sufficient load-bearing capacity. The material’s ability to withstand high loads without deformation or failure is essential for maintaining the stability and performance of guide rollers, particularly in heavy-duty applications or environments with significant material or object weights.

  • Noise and Vibration:

The choice of materials can influence the level of noise and vibration generated by guide rollers during operation. Softer materials with vibration-dampening properties, such as certain types of plastics or elastomers, can help reduce noise and vibration levels. These materials absorb and dissipate vibrations, resulting in quieter operation and reduced potential for noise-related issues or worker discomfort. Choosing materials that minimize noise and vibration is particularly important in environments where noise control is a priority, such as in indoor facilities or noise-sensitive areas.

  • Contamination and Cleanliness:

In environments where cleanliness and contamination control are critical, the choice of materials for guide rollers can play a significant role. Some materials, such as stainless steel or certain types of plastics, have smooth and non-porous surfaces that are resistant to contamination buildup. These materials are easier to clean and maintain, reducing the risk of particle generation or contamination transfer to the conveyed materials. Selecting materials that meet cleanliness requirements is essential in industries such as food processing, pharmaceuticals, or electronics manufacturing.

In summary, the choice of materials for guide rollers has a substantial impact on their performance in different environments. Factors such as wear resistance, corrosion resistance, temperature resistance, load-bearing capacity, noise and vibration levels, and contamination control should be considered when selecting materials for guide rollers. By choosing the appropriate materials for specific environmental conditions, guide rollers can deliver optimal performance, longevity, and reliability in a wide range of applications and industries.

guide roller

Are there innovations or advancements in guide roller technology that have emerged recently?

Yes, there have been several recent innovations and advancements in guide roller technology. Here are some notable developments:

  • High-Performance Materials:

Recent advancements in materials science have led to the development of high-performance materials for guide rollers. These materials offer improved strength, durability, and wear resistance, allowing guide rollers to withstand heavy loads and harsh operating conditions. For example, composite materials combining polymers and fibers offer excellent mechanical properties while being lightweight. Additionally, advancements in surface coatings, such as ceramic or diamond-like carbon (DLC) coatings, provide enhanced friction reduction, corrosion resistance, and longevity.

  • Precision Design and Manufacturing:

Guide rollers are now being designed and manufactured with a greater emphasis on precision. Advanced manufacturing techniques, such as computer numerical control (CNC) machining and 3D printing, enable the production of guide rollers with complex geometries, tight tolerances, and optimized performance characteristics. This precision design and manufacturing result in guide rollers that offer improved alignment, reduced vibration, and enhanced overall performance.

  • Integrated Sensors and Monitoring:

Advancements in sensor technology have made it possible to integrate sensors directly into guide rollers. These sensors can monitor various parameters such as temperature, vibration, or load, providing real-time feedback on the condition and performance of the guide rollers. This data can be used for predictive maintenance, allowing for proactive identification of potential issues and timely intervention to prevent failures or downtime. Integrated sensors and monitoring systems contribute to improved reliability, efficiency, and maintenance practices in material handling systems.

  • Smart Guide Rollers:

Smart guide rollers leverage emerging technologies, such as Internet of Things (IoT) and artificial intelligence (AI), to enhance their functionality and performance. These guide rollers can communicate with other components or systems within the material handling setup, enabling real-time optimization, automation, and control. For example, smart guide rollers can adjust their position or speed dynamically based on the specific material being handled or the desired process parameters. This adaptability and intelligence lead to improved efficiency, flexibility, and responsiveness in material handling operations.

  • Energy Efficiency:

In response to the growing emphasis on sustainability and energy conservation, guide roller technology has seen advancements aimed at improving energy efficiency. This includes the development of low-friction materials, optimized roller designs, and innovative bearing systems that minimize power consumption and reduce frictional losses. By reducing energy requirements, these advancements contribute to lower operational costs and a reduced environmental footprint.

In summary, recent innovations and advancements in guide roller technology encompass high-performance materials, precision design and manufacturing, integrated sensors and monitoring, smart capabilities, and energy efficiency. These advancements enhance the durability, performance, reliability, and sustainability of guide rollers, making them more effective and versatile in a wide range of material handling applications.

guide roller

What are the different types and configurations of guide rollers available in the market?

In the market, there are various types and configurations of guide rollers available to cater to different industrial applications. Here’s a detailed explanation of the different types and configurations:

  • Plain Guide Rollers:

Plain guide rollers, also known as cylindrical guide rollers, have a smooth surface without any grooves or flanges. They are commonly used when minimal guidance is required, and the primary function is to support and facilitate smooth movement. Plain guide rollers are suitable for applications where objects or materials need to be guided without significant lateral forces or directional control.

  • Flanged Guide Rollers:

Flanged guide rollers have built-in flanges on one or both sides of the roller. The flanges act as barriers to prevent objects from deviating or slipping off the roller. They provide enhanced lateral guidance and help maintain proper alignment during material handling. Flanged guide rollers are commonly used in conveyor systems, material transport applications, and scenarios where precise tracking and alignment are critical.

  • Grooved Guide Rollers:

Grooved guide rollers have one or more grooves along their circumference. These grooves provide additional guidance and increase the contact area between the roller and the object being transported. The grooves help prevent lateral movement and improve the overall stability of material handling. Grooved guide rollers are commonly used in applications that involve curved tracks, cornering, or situations where objects may be subjected to lateral forces.

  • Tapered Guide Rollers:

Tapered guide rollers have a tapered or conical shape, with a larger diameter at one end and a smaller diameter at the other. The tapered design allows for smooth transitions and alignment when objects move from one roller to another. Tapered guide rollers are often used in conveyor systems, sorting processes, and applications where objects need to be guided through changing directions or different stages of material handling.

  • Cam Follower Guide Rollers:

Cam follower guide rollers have a specialized design with a stud or shaft attached to the roller. They are used in applications where the guide roller needs to follow a specific cam profile or track. The cam follower design allows for precise and controlled movement along the cam surface, making them suitable for applications such as automation, indexing mechanisms, and machinery that require synchronized motion.

  • Adjustable Guide Rollers:

Adjustable guide rollers are designed with a mechanism that allows for easy adjustment of the roller’s position, height, or angle. They offer flexibility in aligning and positioning the guide rollers to accommodate different material handling requirements or changing operational conditions. Adjustable guide rollers are commonly used in conveyor systems, assembly lines, and applications where frequent adjustments or customization are necessary.

It’s important to note that these are general categories, and there can be variations and combinations of different features and configurations available in the market. The choice of guide roller type and configuration depends on factors such as the specific application, material handling needs, load requirements, and environmental conditions.

In summary, the market offers different types and configurations of guide rollers, including plain guide rollers, flanged guide rollers, grooved guide rollers, tapered guide rollers, cam follower guide rollers, and adjustable guide rollers. Each type and configuration caters to specific material handling needs and provides varying levels of guidance, support, and control.

China Standard Belt Conveyor Side Roller Guidance Roller Vertical Guide Roller  China Standard Belt Conveyor Side Roller Guidance Roller Vertical Guide Roller
editor by Dream 2024-05-08

China Standard Cema Standard Mining Industry Steel Conveyor Belt Roller Guide Roller

Product Description

Company Profile

We are a leading manufacturer of UHMW-PE products in China.Established in 1993, located in the China UHMW-PE production intensive center-Xihu (West Lake) Dis..We are a leading manufacturer of UHMW-PE products in China since 1990’s covering an area of 58,000 square meter, we are specialized in UHMW-PE engineering plastic products research ,development, manufacture, marketing and services.

 

Product Description

Ultra-high molecular weight polyethylene (UHMWPE) conveyor roller/ idler is a new generation of plastic instead of steel of high-tech products, its main raw material is ultra-high molecular weight polyethylene. Ultra high molecular weight polyethylene conveyor roller has physical and chemical properties which are high wear resistance, low friction coefficient, not easy to wear leather strap. It also has the fine self lubrication and not easy to card to die in the bad conditions, antistatic, flame retardant, aging resistance, corrosion resistance. It can withstand repeated impact, vibration, mechanical performance is excellent, light weight, easy installation, no maintenance, low noise (3-7DB), smooth operation. The temperature of using keep in -40°C to+85°C.

Product Advantages

1,Belt Friendly
— extremely High Wear Resistance ,which is about 5-7 times than that of steel roller . strong ability to resist adhesive , can prolong the service life of the belt for 2-3 times.
— high self-lubrication , No Material Build Up , thus no belt miss-tracking & material spillage , less down time , greatly reduced the working accident.
— don’t absorb water , thus it will not CHINAMFG with belt under low temperature.
2,superior sealing system
Dust and water proof sealing system (Patented) ,no grease leaking , prolong the bearing’s service life.
3,noise reduction
The noise reduction material of roller , the superior sealing system , high-precision bearings , And the U-shaped ventilation groove make it a great performance in noise reduction.
4,excellent TIR rate
The roller material is more flexible to shape with precise machining , it can significantly lower the TIR rate to 0.1mm or even less , no vibration under High Speed Conveying.
5,longer service life
— High-precision bearing has longer life than normal bearing.
— great patented sealing system , don’t absorb water , no grease leaking
6,light weight
— easy to install , replace and delivery
— less power consumption , smaller motor power required and reduce the cost.
7,F.R.A.S
Flame retardant , anti-static , resistant to corrosion of all kinds of chemical medium.

Product Parameters

No. Test Items Unit Results
1 T.I.R mm ≤0.2
2 Axial displacement mm ≤0.4
3 Axial displacement after falling mm <1.2
4 Axial load KN >1.5
5 Rolling resistance N ≤2.5
6 Water spray running test g 0
7 Underwater running test g 5
8 Coefficient of friction ≤0.1

 

Uhmwpe Pipe Application

Power Systems:
Fire power plant fly ash emissions, chemical water circulation system, sulfur removal system.

Coal industry:
Coal, coal slurry transport, mine air supply, exhaust, drainage system.

Chemical Industry:
Strong acid, alkali and other high corrosive media delivery, salt chemical brine, salt pulp, salt transport.

Oil exploitation:
Crude oil transportation, natural gas gathering and transportation, sewage recharge.

Metallurgical industry:
Coke powder, slag, pulp and smelting residue.

Mine Industry:
Slurry pipeline, coal mine high pressure water supply, gas pipeline.

Dredging works:
Rivers, lakes, ports, docks and other dredging works to transport sediment.

Ocean works:
seawater desalination in the transport of water, fresh water.

Municipal works:
sewage treatment, domestic water supply and gas transportation.

Projects

FAQ

1.Q: What’s Your bearing type and brand usually use?
 A: Large clearance C3 ZZ type deep ball bearing with LYC, HRB,C&U and imported reknown bearings brand etc. According to customer’s requirements.
2.Q: How is your Payment Term?
A: T/T or L/C. Another payment term we can also discuss.
3.Q: Can you customize it?
A: We support customization according to your request.
4.Q: What’s the MOQ?
A: 1 piece.
5.Q: What’s the production capacity of your idler and belt conveyor? 
A: Idlers 1,600,000 pcs/year.
6.Q: What’s your roller’s working life?
A: Our rollers have a long lifespan with good performance. Designed working life is 8,0000 hours under the ideal site and operation.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: CE, ISO, Cema
Pulley Sizes: Type F
Manufacturing Process: Casting
Material: UHMWPE/HDPE/Rubber
Surface Treatment: Baking Paint
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant, Cement Industry
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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guide roller

Can guide rollers be customized for specific industries or conveyor configurations?

Yes, guide rollers can be customized to meet the specific requirements of different industries or conveyor configurations. Here’s a detailed explanation of how guide rollers can be customized:

  • Material Selection:

The choice of materials for guide rollers can be customized based on the industry or application requirements. Different industries may have specific material requirements due to factors such as environmental conditions, load capacity, or chemical resistance. Guide rollers can be manufactured using various materials, including metals like stainless steel or aluminum, as well as different types of polymers such as polyurethane or nylon. Customizing the material selection ensures that the guide rollers are suitable for the industry’s unique needs and can withstand the demands of the conveyor system.

  • Dimensions and Sizes:

Guide rollers can be customized in terms of their dimensions and sizes to accommodate specific conveyor configurations. The outer diameter, length, and shaft dimensions of the guide rollers can be adjusted to fit the available space or specific mounting requirements. Customizing the dimensions and sizes ensures proper integration of the guide rollers into the conveyor system and allows for seamless operation without any constraints or interference.

  • Flanges and Grooves:

The configuration of flanges and grooves on guide rollers can be customized to provide enhanced guidance and control. Depending on the application, different industries may require specific flange or groove designs to prevent material deviation, improve lateral stability, or facilitate tracking along curved or inclined conveyor sections. Customizing the flange and groove configurations ensures that the guide rollers meet the precise guidance and alignment needs of the conveyor system in a particular industry.

  • Specialized Coatings or Finishes:

Guide rollers can be customized with specialized coatings or finishes to enhance their performance and durability. Industries with unique requirements, such as food processing, pharmaceuticals, or electronics, may require guide rollers with specific coatings to ensure hygiene, reduce friction, or prevent static buildup. Customized coatings or finishes can be applied to guide rollers to meet the industry’s specific needs and comply with regulatory standards.

  • Mounting Configurations:

The mounting configurations of guide rollers can be customized to align with different conveyor systems. Industries may have varied conveyor designs, such as overhead conveyors, floor-mounted conveyors, or inclined conveyors. Customizing the mounting configurations of guide rollers ensures proper installation and integration with the specific conveyor configuration, allowing for efficient material handling and smooth operation.

  • Specialized Features:

Guide rollers can be customized with specialized features to cater to unique industry requirements. For example, industries that handle delicate or fragile materials may require guide rollers with cushioning or shock-absorbing properties to minimize impact. Customized features like bearings, seals, or lubrication systems can also be incorporated into guide rollers based on specific industry needs. These specialized features enhance the performance, reliability, and longevity of guide rollers in demanding industrial applications.

By offering customization options such as material selection, dimensions and sizes, flanges and grooves, specialized coatings or finishes, mounting configurations, and specialized features, guide rollers can be tailored to meet the specific requirements of different industries or conveyor configurations. Customized guide rollers ensure optimal performance, compatibility, and efficiency in material handling applications.

guide roller

What are idler rollers, and how do they function in conveyor systems?

Idler rollers, also known as conveyor idlers or simply idlers, are an essential component of conveyor systems. They play a crucial role in supporting and guiding the conveyor belt or other conveying surfaces, facilitating the efficient movement of materials. Idler rollers are typically cylindrical in shape and are positioned along the length of the conveyor system.

The primary function of idler rollers is to support and shape the conveyor belt. They provide a stable platform for the belt to rest on and help maintain its proper alignment and tension. Idler rollers are strategically placed at various intervals along the conveyor, creating a series of support points. These support points distribute the weight of the conveyed materials and minimize the sagging or deformation of the belt, ensuring smooth and consistent material movement.

Idler rollers also help to reduce friction between the belt and the supporting structure of the conveyor system. By allowing the belt to roll over them, they minimize the contact area and the associated frictional resistance. This reduces power requirements and energy consumption, contributing to the overall efficiency of the system.

Another important function of idler rollers is to guide the conveyor belt and prevent it from deviating from its intended path. They are designed with precise dimensions and smooth surfaces to ensure proper belt tracking. The alignment of idler rollers is critical for maintaining the belt’s centered position within the conveyor frame. Well-aligned idler rollers help prevent material spillage, belt misalignment, and potential damage to the system.

Idler rollers are available in various designs and configurations to suit different conveyor system applications. Some common types of idler rollers include:

  • Troughing Idlers: These idlers have a concave shape and are used to support the conveyor belt on the carrying side. They help contain the material being conveyed, preventing it from spilling off the sides of the belt.
  • Impact Idlers: Impact idlers are designed to absorb the impact of heavy or sharp-edged materials as they fall onto the conveyor belt. They are often positioned in the loading zone to protect the belt and other components from damage.
  • Return Idlers: Return idlers support the return side of the conveyor belt and help maintain its tension. They are positioned beneath the belt to support its lower run and assist in belt tracking.
  • Training Idlers: Training idlers are used to correct belt misalignment and ensure proper tracking. They are typically adjustable and can be positioned to apply lateral forces to the belt, guiding it back to the center of the conveyor frame.

In summary, idler rollers are integral components of conveyor systems. They provide support, shape, and guide the conveyor belt, ensuring smooth material movement and maintaining proper belt alignment. By minimizing friction and facilitating efficient belt tracking, idler rollers contribute to the overall performance, reliability, and efficiency of conveyor systems.

guide roller

What are the different types and configurations of guide rollers available in the market?

In the market, there are various types and configurations of guide rollers available to cater to different industrial applications. Here’s a detailed explanation of the different types and configurations:

  • Plain Guide Rollers:

Plain guide rollers, also known as cylindrical guide rollers, have a smooth surface without any grooves or flanges. They are commonly used when minimal guidance is required, and the primary function is to support and facilitate smooth movement. Plain guide rollers are suitable for applications where objects or materials need to be guided without significant lateral forces or directional control.

  • Flanged Guide Rollers:

Flanged guide rollers have built-in flanges on one or both sides of the roller. The flanges act as barriers to prevent objects from deviating or slipping off the roller. They provide enhanced lateral guidance and help maintain proper alignment during material handling. Flanged guide rollers are commonly used in conveyor systems, material transport applications, and scenarios where precise tracking and alignment are critical.

  • Grooved Guide Rollers:

Grooved guide rollers have one or more grooves along their circumference. These grooves provide additional guidance and increase the contact area between the roller and the object being transported. The grooves help prevent lateral movement and improve the overall stability of material handling. Grooved guide rollers are commonly used in applications that involve curved tracks, cornering, or situations where objects may be subjected to lateral forces.

  • Tapered Guide Rollers:

Tapered guide rollers have a tapered or conical shape, with a larger diameter at one end and a smaller diameter at the other. The tapered design allows for smooth transitions and alignment when objects move from one roller to another. Tapered guide rollers are often used in conveyor systems, sorting processes, and applications where objects need to be guided through changing directions or different stages of material handling.

  • Cam Follower Guide Rollers:

Cam follower guide rollers have a specialized design with a stud or shaft attached to the roller. They are used in applications where the guide roller needs to follow a specific cam profile or track. The cam follower design allows for precise and controlled movement along the cam surface, making them suitable for applications such as automation, indexing mechanisms, and machinery that require synchronized motion.

  • Adjustable Guide Rollers:

Adjustable guide rollers are designed with a mechanism that allows for easy adjustment of the roller’s position, height, or angle. They offer flexibility in aligning and positioning the guide rollers to accommodate different material handling requirements or changing operational conditions. Adjustable guide rollers are commonly used in conveyor systems, assembly lines, and applications where frequent adjustments or customization are necessary.

It’s important to note that these are general categories, and there can be variations and combinations of different features and configurations available in the market. The choice of guide roller type and configuration depends on factors such as the specific application, material handling needs, load requirements, and environmental conditions.

In summary, the market offers different types and configurations of guide rollers, including plain guide rollers, flanged guide rollers, grooved guide rollers, tapered guide rollers, cam follower guide rollers, and adjustable guide rollers. Each type and configuration caters to specific material handling needs and provides varying levels of guidance, support, and control.

China Standard Cema Standard Mining Industry Steel Conveyor Belt Roller Guide Roller  China Standard Cema Standard Mining Industry Steel Conveyor Belt Roller Guide Roller
editor by Dream 2024-05-07

China manufacturer Mining Belt Conveyor Side Guide Roller

Product Description

                                      Mining Belt Conveyor Side Xihu (West Lake) Dis. Roller

Product Description

Main Features

To accommodate the demands of different working environment, GCS developed different body-sealed structures for customers to choose the most suitable type for their own particular applications.

1) CHINAMFG design, most suitable for heavy loading.
2) The bearing housing and steel tube are assembled with precision concentric automatic welding machine 
3) Cutting of the pipe and bearing is processed by CNC automatic equipment
4) The shaft end is precision barreled and firmly connected with the bearing
5)  Fabrication of the roller is tested by an auto device to ensure concentricity
6) Roller and supporting components.materials are conformed to DIN/AFNOR/FEM/ASTMCEMA standards.
7) The roller is lubricated and maintenance free.
8) Life span is up to 30,000 work hours or more, depending on correct usage.
9) Sealing structure: inner-seal, 3 slot labyrinth seal, V shape rubber ring and centrifugal self-cleaning body to ensure water and dust proof.
10)Vacuum sealed which has withstood anti water, salt, snuff, sandstone and dust proof experiments.

 

SPECIFICATIONS 
Diameter φ89, φ102, φ114,φ127,φ152,φ159, φ194 or custom
Length 145mm-2800mm or custom
Tube Q235(GB), Q345(GB), welded with DIN2394 standed
Shaft A3 and 45# steel(GB)
Bearing Single & Double Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance
Bearing Housing/Seat Cold press working fit ISO M7 accuracy
Deep Press steel with raw material fit DIN 1623-1624 standard
Lubricating Oil Grade 2 or 3 long-lasting lithium greasae 
Welding Mixed gas shielded arc welding end
Painting Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

Hot Sale

About roller,we can make gravity conveyor roller,steel conveyor roller, carry roller weigh roller HDPE roller,  and so on.More details,please contact us

Company Information

Contact us


 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Parallel Conveyor Idler
Certification: ISO9001:2015
Customization:
Available

|

guide roller

Can you explain the impact of guide rollers on the overall efficiency of material handling systems?

Guide rollers play a significant role in the overall efficiency of material handling systems. Here’s a detailed explanation of their impact:

  • Precise Material Movement:

Guide rollers are designed to guide and support the movement of materials along a desired path. By providing a stable and controlled surface for material conveyance, guide rollers ensure precise movement and positioning. This precision minimizes the risk of material deviation, misalignment, or collisions, allowing for smooth and efficient material flow within the system. Accurate material movement enables efficient processing, reduces downtime, and enhances overall productivity.

  • Reduced Friction and Energy Consumption:

Well-designed guide rollers with low-friction surfaces can significantly reduce the amount of energy required for material handling. By minimizing friction between the guide rollers and the conveyed materials, less power is needed to move the materials along the desired path. This reduction in energy consumption leads to improved energy efficiency and lower operational costs. Additionally, reduced friction helps extend the service life of the guide rollers by minimizing wear and heat generation.

  • Enhanced System Throughput:

Efficient guide rollers contribute to increased system throughput in material handling operations. By facilitating smooth and consistent material flow, guide rollers help eliminate bottlenecks and optimize the overall speed and capacity of the system. When materials can be conveyed quickly and reliably, the system can handle higher volumes of materials, leading to improved productivity and throughput. Guide rollers also enable efficient sorting, merging, or diverting of materials, further enhancing system throughput and flexibility.

  • Improved Product Quality:

The use of guide rollers in material handling systems helps maintain product quality and integrity. By guiding materials along a predetermined path, guide rollers prevent material damage, deformation, or contamination that can occur due to uncontrolled movement or collisions. This results in better product quality and reduces the risk of rework or product rejection. Guide rollers also ensure consistent material positioning, which is crucial for precision operations such as assembly, packaging, or quality control.

  • Minimized Downtime and Maintenance:

Efficient guide rollers can contribute to reduced downtime and maintenance requirements in material handling systems. When guide rollers are properly designed, installed, and maintained, they operate smoothly and reliably, minimizing the risk of failures or disruptions. High-quality guide rollers with durable materials and components can withstand the demands of continuous operation and heavy loads, reducing the need for frequent replacements or repairs. This leads to increased system uptime, reduced maintenance costs, and improved overall equipment effectiveness (OEE).

  • Worker Safety and Ergonomics:

Guide rollers contribute to a safer and more ergonomic working environment in material handling systems. By guiding materials along a predetermined path, guide rollers help prevent material spillage, which can create tripping hazards or pose risks to workers. Additionally, guide rollers facilitate smooth and controlled material movement, reducing the physical strain on workers during manual material handling tasks. This promotes a safer and more comfortable workplace, minimizing the risk of injuries and improving overall worker productivity.

In summary, guide rollers have a significant impact on the overall efficiency of material handling systems. They enable precise material movement, reduce friction and energy consumption, enhance system throughput, improve product quality, minimize downtime and maintenance, and contribute to worker safety and ergonomics. By selecting and maintaining high-quality guide rollers, material handling operations can achieve optimal efficiency, productivity, and cost-effectiveness.

guide roller

What are the signs that indicate a need for guide roller replacement or maintenance, and how can they be diagnosed?

Proper maintenance and timely replacement of guide rollers are crucial for the efficient and safe operation of conveyor systems. Here are some signs that indicate a need for guide roller replacement or maintenance, along with diagnostic methods:

  • Excessive Noise:

If guide rollers produce excessive noise during operation, it may indicate a problem. Unusual grinding, squeaking, or rattling noises can be signs of worn-out or damaged guide rollers. To diagnose the issue, the conveyor system should be observed and listened to during operation. If the noise persists even after cleaning or lubricating the guide rollers, it may be necessary to inspect them more closely for wear, misalignment, or other issues.

  • Uneven or Erratic Material Movement:

If materials on the conveyor system exhibit uneven or erratic movement, it could be a sign of guide roller problems. Misaligned or worn-out guide rollers may cause materials to veer off course, tilt, or become stuck. Visual observation of material movement along the conveyor path can help diagnose this issue. If materials consistently deviate from the intended path or exhibit inconsistent movement, it may be necessary to inspect the guide rollers for proper alignment, damage, or wear.

  • Excessive Vibration:

Excessive vibration in the conveyor system can indicate problems with guide rollers. Misaligned or damaged guide rollers can cause increased vibration, which can affect the overall stability and performance of the system. To diagnose this issue, the conveyor system should be observed during operation. Excessive vibration can be visually detected or felt by touching the conveyor frame or components. If excessive vibration is present, the guide rollers should be inspected for alignment issues, damage, or excessive wear.

  • Uneven Wear Patterns:

Inspecting the wear patterns on guide rollers can provide valuable information about their condition. Uneven wear patterns, such as flat spots, grooves, or excessive wear on specific areas, may indicate misalignment, improper loading, or damage to the guide rollers. Visual inspection of the guide rollers and comparing the wear patterns across multiple rollers can help diagnose this issue. If significant uneven wear is observed, it may be necessary to replace the affected guide rollers and investigate the underlying causes.

  • Physical Damage:

Physical damage to guide rollers, such as cracks, breaks, or deformations, is a clear indication that maintenance or replacement is needed. Visual inspection of the guide rollers should be conducted regularly to identify any visible signs of damage. If damaged guide rollers are detected, they should be replaced promptly to prevent further deterioration and potential system failures.

  • Increased Friction or Resistance:

If there is a noticeable increase in friction or resistance during the movement of the conveyor system, it may indicate problems with the guide rollers. Excessive friction can lead to increased power consumption, reduced efficiency, and accelerated wear of other components. To diagnose this issue, the conveyor system should be observed for any signs of dragging, sticking, or increased effort required for material movement. If increased friction or resistance is present, the guide rollers should be inspected for proper lubrication, cleanliness, or signs of damage.

In summary, several signs indicate a need for guide roller replacement or maintenance, including excessive noise, uneven or erratic material movement, excessive vibration, uneven wear patterns, physical damage, and increased friction or resistance. These signs can be diagnosed through visual observation, listening to the conveyor system during operation, inspecting wear patterns, checking for physical damage, and monitoring the overall performance and behavior of the system. Regular inspection and proactive maintenance of guide rollers are essential to ensure optimal conveyor system performance and prevent potential safety hazards.

guide roller

In what industries or scenarios are guide rollers commonly employed?

Guide rollers find widespread application in various industries and scenarios where precise guidance and support of moving objects are required. Here’s a detailed explanation of the industries or scenarios where guide rollers are commonly employed:

  • Manufacturing:

In the manufacturing industry, guide rollers are extensively used in production lines and assembly processes. They guide and support the movement of components, subassemblies, or finished products along conveyor systems, ensuring smooth and efficient material flow. Guide rollers are employed in industries such as automotive, electronics, consumer goods, and industrial equipment manufacturing.

  • Material Handling and Logistics:

In material handling and logistics operations, guide rollers play a vital role in conveyor systems and transportation equipment. They guide packages, parcels, or pallets through sorting, distribution, and storage processes, enhancing productivity and reducing handling errors. Guide rollers are commonly employed in warehouses, distribution centers, airports, and shipping facilities.

  • Packaging:

The packaging industry extensively utilizes guide rollers in various packaging machinery and systems. They facilitate the smooth movement and alignment of packaging materials, such as boxes, cartons, bottles, or bags, during filling, sealing, labeling, and palletizing operations. Guide rollers contribute to efficient packaging processes and consistent product quality.

  • Printing and Paper Handling:

In printing and paper handling applications, guide rollers are essential components in printing presses, paper mills, and document processing equipment. They guide paper, cardstock, or other printable media through the printing or processing stages, ensuring accurate registration, smooth feeding, and reliable operation. Guide rollers are critical in maintaining print quality and preventing paper jams or misalignments.

  • Textile and Garment Industry:

The textile and garment industry utilizes guide rollers in various stages of textile production, including spinning, weaving, knitting, and fabric finishing. They guide yarns, threads, or fabrics through machinery, ensuring proper tension, alignment, and controlled movement. Guide rollers contribute to high-quality textile production and efficient fabric handling.

  • Automation and Robotics:

In automation and robotics applications, guide rollers are employed in robotic arms, pick-and-place systems, and automated guided vehicles (AGVs). They guide the movement of robotic components, tools, or end-effectors, ensuring precise positioning, accurate path following, and collision avoidance. Guide rollers enhance the reliability and efficiency of automated processes.

  • Woodworking and Furniture:

In woodworking and furniture manufacturing, guide rollers are used in saws, routers, planers, and other woodworking machinery. They guide and support workpieces during cutting, shaping, and milling operations, ensuring precise and controlled material removal. Guide rollers contribute to the accuracy and quality of woodworking processes.

In summary, guide rollers are commonly employed in industries and scenarios that involve material handling, manufacturing, logistics, packaging, printing, textile production, automation, woodworking, and furniture manufacturing. Their versatility and ability to provide accurate guidance and support make them essential components in various industrial applications.

China manufacturer Mining Belt Conveyor Side Guide Roller  China manufacturer Mining Belt Conveyor Side Guide Roller
editor by Dream 2024-05-07

China factory Conveyor Belt Steel Guide Roller

Product Description

Product Description

 

Place of Origin:ZheJiang , China
Brand Name:YILUN
Model Number:TD75, DTII, DTIIA,TK,TKII
Roller material:seamless pipe, welded pipe
Roller color:red, orange, yellow, green, blue, black or as client request
Roller Application:Coal mining industry, cement, harbor, crushing and screening industry
Certificate:CE, ISO9001. SGS, BV
Roller diameter:50mm-219mm
Roller length:190-3400mm
Shaft end:flat
Speed:0.8-6.5m/s
Roller Lifetime:At least 5000 hours
Belt width:500-1400mm

Supply Ability

Supply Ability
2000 Piece/Pieces per Day

Packaging & Delivery

Packaging Details
We packed the DTII Roller conveyor roller / DTII China Conveyor Idler with plywood box
Port
ZheJiang ,HangZhou
Lead Time:
Arrange the DTII Conveyor roller shipment with in 20 days

 

DTII Roller conveyor roller / DTII China Conveyor Idler

 

Product Description

 

1.The conveyor roller/idler Dia. 50mm-219mm, length 190-3400mm, which are used in the steel industry, harbor, coal industry, power industry, cement industry, grain depot, transportaion etc.

2.Tube: Q235

3.Shaft: 45# STEEL

5.Bearing: Single & Double Row Deep Groove Ball Bearing 2RZ&2Z with C3 clearance.

6.Seals: Grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal.

7. Lubrication: Grease is Lithium soap type grease with Rust Inhibitors.

8. Welding: Mixed gas shielded arc welding end

9. Painting: ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

Besides we can manufacture the rollers and idlers according to the buyers’ requirements.

Idler Diameter

(mm)

Length Scope(mm)

Shaft Diameter

(mm)

Bearings Type(Min-Max)

Idler’s Shell Wall Thickness

50

150-2500

 

20;25

204

3.2mm-4.0mm

 

63.5

20;25

204

76

20;25

204 205

89

20;25

204 205

3.2mm-6.0mm

102

20;25;30

3.5mm-6.0mm

 

108

20;25;30

114

20;25;30

127

20;25;30

133

20;25;30

306

140

20;25;30

306

152

20;25;30

4.0mm-6.0mm

 

159

20;25;30;40;45

165

20;25;30;40;45

308

4.5mm-6.0mm

 

177.8

20;25;30;40;45

8 309

190.7

20;25;30;40;45

8 309

194

20;25;30;40;45

310

219

20;25;30;40;45

 

Detailed Photos

Company Profile

ITALY CHINAMFG OU GROUP is a CHINAMFG international companies in the world advanced level . REAL is a registered trademark of CHINAMFG OU GROUP , designed and manufactured REAL brand roller, roller , large belt conveyors in Italy, Germany, Turkey and other countries have extensive influence , by customers alike. CHINAMFG OU GROUP valued Chinese market there is huge potential, has been dedicated to the development of China ‘s roller market. In order to meet the needs of the customers , after many visits screening, HangZhou CHINAMFG Conveying Machinery Co.,Ltd, advanced production technology and years of quality customers as a platform , has won REAL directors unanimously approved, CHINAMFG OU GROUP authorized HangZhou CHINAMFG Conveying Machinery Co.,Ltd REAL brand for the Chinese region specified design and development, production and sales, service as 1 of the company, CHINAMFG OU GROUP, with its strong technical foundation, rich belt conveyor production experience and the international influence of the brand as a backup support, REALwith CHINAMFG joint venture together to open up the Chinese market a variety of mine roller, belt conveyors businesses together to provide our customers with quality services. HangZhou CHINAMFG Conveying Machinery Co.,Ltd was founded in May 2 thousand and five. It’s a private enterprise of stock-holding system .It was located in the economic and technological development zone of Xihu (West Lake) Dis. town, HangZhou city. ZheJiang province .This place is beautiful and CHINAMFG ,and the transport is very convenient.On November 18, 2013, joint venture with the ITALY CHINAMFG OU GROUP, specializes in producing REAL brand TD75, DTII, DTIIA type fixed conveyor, mobile elevating conveyors, roller and roller.The products have gained various patents . We have got the national industrial products production license issued by the state administration of quality supervision, inspection and quarantine of the People’s Republic of China , the company has been identified as CHINAMFG trademarks in dHangZhou city committee. Enhance the brand of ‘YI LUN’.Our company has the right of exportation and the products are sold to Middle East ,Africa ,Australia ,Europe ,Southeast Asia ,Russia and some other countries and regions. The company has large lathe, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on .The company produces more than 2 thousand rollers a day and over 7 hundred thousand a year .We choose and use the special tube ,cold-drawing shaft and famous bearing to make the rollers ,and the rollers were sealed by nylon .The professional inspectors used testing equipments to examine waterproof , preventing static electricity ,sideways ,moving up and down ,revolving resistance and falling of the rollers .The examine result is that the qualified rate of the rollers is over 98%. The noise of the rollers is very low and its turning is very nimble .The life of the rollers is over 30000 hours ,and the products were praised by all the customers .The products were widely used for mine ,coal mine ,port ,steel plant ,electric plant ,feed-processing plant ,cement plant and some other enterprises. This company pursues that credit is as aim and puts the quality above all else .We request to live and develop with quality and credit .Strengthen the inner management and improve the quality of the products constantly .Offer the best products for customers from the beginning to the end .At the same time ,provide quality service for the customers ,because serving the customers well is also the aim of our enterprise.

Packaging & Shipping

FAQ

1. who are we?
We are based in ZheJiang , China, start from 2005,sell to Mid East(64.00%),Eastern Asia(16.00%),South America(7.00%),Southeast Asia(7.00%),Africa(6.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Belt Conveyor,Conveyor Spare Parts,Conveyor Pulley,roller brackets,belts

4. why should you buy from us not from other suppliers?
We have a professional team with rich experience in conveyor industry at CHINAMFG Our team will provide first-class service to you.

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,FCA,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Russian

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Belt Conveyor
Structure: Roller Conveyor
Material: Carbon Steel
Material Feature: Water Resistance
Certification: ISO9001:2008, ISO9001:2000, CE
Energy Saving: Energy Saving
Customization:
Available

|

guide roller

How do guide rollers contribute to precise and controlled motion in conveyor systems?

In conveyor systems, guide rollers play a crucial role in ensuring precise and controlled motion. Here’s a detailed explanation of how guide rollers contribute to achieving precise and controlled motion in conveyor systems:

  • Guidance and Alignment:

Guide rollers are strategically positioned along the conveyor system to provide continuous guidance and alignment for the transported materials or objects. The design of guide rollers, such as flanges, grooves, or tapered shapes, helps maintain the proper orientation and prevents lateral movement or misalignment. By guiding the materials or objects along the desired path, guide rollers ensure precise and controlled motion, preventing deviation or disruptions in the conveyor system.

  • Smooth and Low-Friction Movement:

Guide rollers are designed to offer smooth and low-friction movement. The surface configuration of guide rollers, often smooth or with minimal friction characteristics, reduces resistance and allows materials or objects to glide easily along the conveyor. This smooth movement minimizes jerks, vibrations, and inconsistencies, contributing to precise and controlled motion. It facilitates the accurate positioning and delivery of materials or objects to their intended destinations within the conveyor system.

  • Load Distribution and Stability:

Guide rollers distribute the load evenly across the conveyor system, contributing to stability and controlled motion. As materials or objects pass over the guide rollers, the load is shared among multiple rollers, preventing excessive stress on any individual roller. This load distribution minimizes the risk of roller damage, wear, or failure, ensuring consistent and reliable motion. The stability provided by guide rollers allows for precise control and avoids issues like wobbling, tilting, or material spillage during transportation.

  • Acceleration and Deceleration Control:

Guide rollers assist in controlling the acceleration and deceleration of materials or objects within the conveyor system. By adjusting the spacing and configuration of guide rollers, the speed changes can be managed more precisely. Guide rollers can be strategically positioned closer together to slow down the motion or spaced farther apart to allow for faster speeds. This control over acceleration and deceleration ensures a smooth and controlled transition between different conveyor sections or when starting and stopping the conveyor system.

  • Cam Follower Rollers for Synchronized Motion:

In conveyor systems that require synchronized motion or precise positioning, cam follower rollers are used. These specialized guide rollers are designed to follow a specific cam profile or track, allowing for accurate and controlled movement. Cam follower rollers ensure that multiple materials or objects on the conveyor system move in sync, maintaining precise spacing and alignment. They are commonly used in applications such as indexing mechanisms, assembly lines, or processes that require coordinated motion.

Overall, guide rollers contribute to precise and controlled motion in conveyor systems through their guidance and alignment capabilities, smooth and low-friction movement, load distribution and stability, control over acceleration and deceleration, and the use of specialized cam follower rollers. By incorporating these design features, guide rollers facilitate accurate material handling, minimize errors or deviations, and ensure efficient and reliable operation of conveyor systems.

guide roller

What are the signs that indicate a need for guide roller replacement or maintenance, and how can they be diagnosed?

Proper maintenance and timely replacement of guide rollers are crucial for the efficient and safe operation of conveyor systems. Here are some signs that indicate a need for guide roller replacement or maintenance, along with diagnostic methods:

  • Excessive Noise:

If guide rollers produce excessive noise during operation, it may indicate a problem. Unusual grinding, squeaking, or rattling noises can be signs of worn-out or damaged guide rollers. To diagnose the issue, the conveyor system should be observed and listened to during operation. If the noise persists even after cleaning or lubricating the guide rollers, it may be necessary to inspect them more closely for wear, misalignment, or other issues.

  • Uneven or Erratic Material Movement:

If materials on the conveyor system exhibit uneven or erratic movement, it could be a sign of guide roller problems. Misaligned or worn-out guide rollers may cause materials to veer off course, tilt, or become stuck. Visual observation of material movement along the conveyor path can help diagnose this issue. If materials consistently deviate from the intended path or exhibit inconsistent movement, it may be necessary to inspect the guide rollers for proper alignment, damage, or wear.

  • Excessive Vibration:

Excessive vibration in the conveyor system can indicate problems with guide rollers. Misaligned or damaged guide rollers can cause increased vibration, which can affect the overall stability and performance of the system. To diagnose this issue, the conveyor system should be observed during operation. Excessive vibration can be visually detected or felt by touching the conveyor frame or components. If excessive vibration is present, the guide rollers should be inspected for alignment issues, damage, or excessive wear.

  • Uneven Wear Patterns:

Inspecting the wear patterns on guide rollers can provide valuable information about their condition. Uneven wear patterns, such as flat spots, grooves, or excessive wear on specific areas, may indicate misalignment, improper loading, or damage to the guide rollers. Visual inspection of the guide rollers and comparing the wear patterns across multiple rollers can help diagnose this issue. If significant uneven wear is observed, it may be necessary to replace the affected guide rollers and investigate the underlying causes.

  • Physical Damage:

Physical damage to guide rollers, such as cracks, breaks, or deformations, is a clear indication that maintenance or replacement is needed. Visual inspection of the guide rollers should be conducted regularly to identify any visible signs of damage. If damaged guide rollers are detected, they should be replaced promptly to prevent further deterioration and potential system failures.

  • Increased Friction or Resistance:

If there is a noticeable increase in friction or resistance during the movement of the conveyor system, it may indicate problems with the guide rollers. Excessive friction can lead to increased power consumption, reduced efficiency, and accelerated wear of other components. To diagnose this issue, the conveyor system should be observed for any signs of dragging, sticking, or increased effort required for material movement. If increased friction or resistance is present, the guide rollers should be inspected for proper lubrication, cleanliness, or signs of damage.

In summary, several signs indicate a need for guide roller replacement or maintenance, including excessive noise, uneven or erratic material movement, excessive vibration, uneven wear patterns, physical damage, and increased friction or resistance. These signs can be diagnosed through visual observation, listening to the conveyor system during operation, inspecting wear patterns, checking for physical damage, and monitoring the overall performance and behavior of the system. Regular inspection and proactive maintenance of guide rollers are essential to ensure optimal conveyor system performance and prevent potential safety hazards.

guide roller

Can you explain the primary functions and role of a guide roller in machinery?

A guide roller plays crucial functions and holds a significant role in machinery. Here’s a detailed explanation of the primary functions and role of a guide roller:

  • Guidance and Alignment:

One of the primary functions of a guide roller is to provide guidance and alignment for moving components within machinery. It ensures that objects or materials follow a predetermined path or track, preventing them from deviating or straying off course. The guide roller’s smooth or grooved surface, along with its rotational movement, helps maintain proper alignment and prevents misalignment or unwanted movements. By guiding the motion of objects, the guide roller ensures accurate positioning and efficient operation of the machinery.

  • Support and Load Distribution:

A guide roller serves as a support mechanism, carrying the weight of objects or loads within the machinery. It helps distribute the load evenly, preventing excessive stress or strain on specific components. By providing support and load distribution, the guide roller enhances the stability and overall performance of the machinery. It reduces the risk of component failures, improves operational efficiency, and extends the lifespan of the machinery.

  • Friction Reduction:

Guide rollers also play a role in reducing friction within machinery. As objects move along the guide roller’s surface, the roller’s design minimizes contact friction between the object and the machinery’s components. This friction reduction helps to conserve energy and prevent excessive wear and tear on both the objects being transported and the machinery itself. By reducing friction, guide rollers contribute to smoother operation, lower maintenance requirements, and improved overall efficiency.

  • Prevention of Damage and Misalignment:

The presence of guide rollers helps prevent damage and misalignment of objects or materials within machinery. By providing a designated path or track, guide rollers ensure that moving components stay in the intended position and avoid colliding with other parts of the machinery. This prevents potential damage to the objects being transported and the machinery itself. Additionally, guide rollers help prevent misalignment, which could lead to operational issues, decreased performance, and increased risk of accidents or mechanical failures.

  • Noise and Vibration Reduction:

Guide rollers contribute to noise reduction and vibration damping within machinery. The rotational movement of the guide roller absorbs and dissipates vibrations generated during operation, minimizing the transmission of vibrations to other parts of the machinery. This reduction in vibration helps to maintain a quieter working environment, reduces the risk of noise-related health issues for operators, and improves overall user comfort.

In summary, the primary functions and role of a guide roller in machinery include providing guidance and alignment for moving components, offering support and load distribution, reducing friction, preventing damage and misalignment, and contributing to noise and vibration reduction. By fulfilling these functions, guide rollers enhance the overall performance, reliability, and longevity of machinery in various industrial applications.

China factory Conveyor Belt Steel Guide Roller  China factory Conveyor Belt Steel Guide Roller
editor by Dream 2024-04-30

China Standard Belt Conveyor Line Guide Roller Side CHINAMFG Roller for Conveyor System

Product Description

XinRiSheng Carrier conveyor rollers are used to support and shape the conveyor belt. Conveyor carrier rollers can be fitted to the load side of the belt in: trough, tracking and transition frames, or fitted to the return side of the belt.

Diameter Φ89, Φ102, Φφ108, Φ114, Φ127, Φ133, Φ139, Φ152, Φ159, Φ165,  Φ194
Length 145mm-2800mm
Shaft A3 and 45# steel
Shell Q235(GB), Q345(GB), welded with DIN2394 standed
Bearing 6204/6205/6305/6206/6306/6307/6308/6309/6310
Working Life More than 30000hours
Advantages Low resistance, waterproof, dustproof  etc.

XinRiSheng Brand Conveyor features:
1. XinRiSheng in desiging conveyor rollers combines the requirements of high quality and labyrinth seal.
2.Roller Shell : consist of a selection steel tube,machined at either to strict tolerance.
3.Bearing house : Formed from strip deep pressed and calibrated to ISO M7.this tolerance allowing a perfect match between the bearing and the relevant parts on the sealing.
4. The roller shell and the 2 bearing housings are welded together in an way that forms a monolithic structure of exceptional strength. This method guarantees the maximum precision and the minimum out of balance forces in the rollers.
5. Seal : XinRiSheng Triple Labyrinth Seal design is grease filled and offers an additional level of protection from contaminants impacting the bearing CEMA C, D and E Idlers have sealed for life ball bearings.
6.Wide range of working temperatures from 0º C to 100º C.
7.Final Testing: Dimension,surface, Radial circular runout,Rotational resistance,Axial load,Water immersion seal,Axial displacement,Drop test.

XinRiSheng Brand Conveyor Rollers Production Process:
XinRiSheng Brand Conveyor Roller Advantage:

  1. Triple Labyrinth Seal
  2. Sealed for life ball bearings
  3. Extremely low rolling resistance
  4. CEMA C & D standard product line
  5. Idler end welding
  6. Solid steel shaft
  7. gauge steel shell/cover

Impact Roller Idlers:
Impact rollers are used as carrying rollers instead of normal steel rollers at a loading point. On steel roller there are rubber rings assembled, side by side, to absorb the weight and impact of material falling CHINAMFG the belt. At the same time impact rollers reduce the shock and vibration through the steel structure.

Specification of Impact Conveyor Roller Idlers:

Diameter(mm) Shaft Diameter Bearing Part No. Min Bearing Dynamic
Loading Pating(N)
127mm 25mm 6205 14000N
133mm 25mm 6205 14000N
152mm 25mm 6205 14000N
159mm 25mm 6205 14000N
127mm 25mm 6305 22500N
133mm 25mm 6305 22500
152mm 25mm 6305 22500N
159mm 25mm 6305 22500N
152mm 30mm 6306 28100N
178mm 30mm 6306 28100N
178mm 35mm 6307 33200N
203mm 35mm 6307 33200N
178mm 40mm 6308 41000N
203mm 40mm 6308 41000N
203mm 45mm 6309 52700N
203mm 50mm 6310 61800N
250mm 60mm 6312 81900N

Steel Spiral Return Roller Idler
The steel spiral return idler are used as support for the return side of belt. Used where sticky, corrosive, or CHINAMFG materials are present. Not only cleans itself, but keeps the belt cleans and double spiral configuration minimizes belt training problems such as misalignment.

Specification of steel spiral rubber idler:

Diameter Length Bearing Model Shaft Diameter
89mm 950mm 6204 20mm
108mm 950mm 6205 25mm
108mm 1150mm 6205 25mm
108mm 1400mm 6205 25mm
108mm 1600mm 6205 25mm
133mm 950mm 6305 25mm
133mm 1150mm 6305 25mm
133mm 1400mm 6305 25mm
133mm 1600mm 6305 25mm
159mm 1150mm 6306 30mm
159mm 1400mm 6306 30mm
159mm 1600mm 6306 30mm

Rubber Disc Return Roller Idler
Disc Return Rollers are used where the material has the potential to collect on the surface of the rollers which could ultimately lead to premature failure. The Ring minimises material build up on the roller shell. To maximise longevity, routine cleaning should still be observed. Rings come in rubber as standard.

  Ring Size(mm)
   
76.1mm 108mm,133mm,159mm
88.9mm 133mm,150mm,159mm,180mm,270mm,3Tube(mm)30mm
108mm 159mm,180mm,195mm,219mm

HDPE roller for mining and aggressive applications.
HDPE contains carbon black increasing ultra violet resistance. Steel and HDPE tube combination provides significantly reduced weight. The bearing housing effectively locks the HDPE tube in position preventing movement along the steel tube.

Diameter(mm) Shell Wall(mm) Nominal Shaft Diameter(mm) Bearing Part No. Min Bearing Dynamic Load Rating(N)
127mm 3.5+6.5 20mm 6204 12700N
127mm 3.5+6.5 25mm 6205 14000N
152mm 4+6.5 25mm 6205 22500N
159mm 4+10 25mm 6205 22500N
127mm 3.5+6.5 25mm 6305 22500N
133mm 3.5+9.5 25mm 6305 22500N
152mm 4+6.5 25mm 6305 22500N
159mm 4+10 25mm 6305 22500N
127mm 3.5+6.5 30mm 6306 28100N
133mm 3.5+9.5 30mm 6306 28100N
152mm 4+6.5 30mm 6306 28100N
159mm 4+10 30mm 6306 28100N
178mm 4+6.5 30mm 6306 28100N
152mm 6+6.5 35mm 6307 33200N
159mm 6+10 35mm 6307 33200N
178mm 6+6.5 35mm 6307 33200N
152mm 6+6.5 40mm 6308 41000N
159mm 6+10 40mm 6308 41000N
178mm 6+6.5 40mm 6308 41000N
193mm 6+7.5 40mm 6308 41000N
219mm 6+13 40mm 6308 41000N
178mm 6+6.5 45mm 6309 52700N
193mm 6+7.5 45mm 6309 52700N
193mm 6+7.5 45mm 6309 52700N
193mm 6+7.5 50mm 6310 61800N

Self Aligning Training Roller Idelers:
The Friction self aligning conveyor roller is used to adjust the belt deviation. Friction friction self-adjusting conveyor roller has great ability to protect conveyor belt from damage and running offline.

Friction self -aligning conveyor rollers specifications:

Diameter(mm) 89.7-193.7mm
Length(mm) 500-1400(Total Length:674-1630)
Shell Thickness(mm) 3.2-4.5
Standard DIN,CEMA,JIS,AS,SANS-SABS,GOST,AFNOR etc.

Nylon Rollers and Idlers:
The Nylon Roller Idler is light in weight and easy to install in the air. The nylon wheel has been widely used as a tower crane accessory in various lifting equipment, and gradually replaces the normal metal pulley with its great advantages. 

Shell Diameter Shaft Diameter  Bearing Series Material
89mm 17mm/20mm 6204 Cast Nylon PA6,PA66
102mm 20mm/25mm 6204/6205 Cast Nylon PA6,PA66
108mm 20mm/25mm 6204/6205 Cast Nylon PA6,PA66
114mm 20mm/25mm 6204/6205 Cast Nylon PA6,PA66
127mm 20mm/25mm.30mm 6204/6571/6206 Cast Nylon PA6,PA66
133mm 20mm/25mm/30mm 6204/6571/6206 Cast Nylon PA6,PA66
140mm 20mm/25mm/30mm 6205/6305/6206 Cast Nylon PA6,PA66
152mm 25mm/30mm/35mm 6305/6206/6306/6207 Cast Nylon PA6,PA66
159mm 30mm/35mm/40mm 6306/6207/6308 Cast Nylon PA6,PA66
165mm 35mm/40mm/45mm 6206/6306/6207/6308 Cast Nylon PA6,PA66

All kinds  of rollers, idlers, pulleys, rubber belts,belt conveyors can be provided:

Why Choose XinRiSheng Brand Conveyor Rollers:
XinRiSheng conveyor rollers are built to last and designed for medium to extreme heavy duty requirements for various industries. Applications include: steel proecess,quarrying,cement,coal,chemical plant and recycling industries. All rollers are suitable for continuous operation in the most extreme weather conditions and hostile environments. XinRiSheng Conveyor Rollers are designed for endurance and components originate from quality sources. Balancing determines a roller’s life, which is ensured by using concentric pipes, precision end-caps and double-bored spindles and Triple Labyrinth Seal. Rolling resistance determines the power requirements for a conveyor, which is why XinRiSheng conveyor rollers are lubricated for life and double sealed to resist dust permeation.
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Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Coal,Cement,Steel,Quarry Site, Port, Bulk Material
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Grooved Conveyor Idler
Seal: Labyrinth Seal
Samples:
US$ 12/Piece
1 Piece(Min.Order)

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Customization:
Available

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guide roller

How do guide rollers contribute to precise and controlled motion in conveyor systems?

In conveyor systems, guide rollers play a crucial role in ensuring precise and controlled motion. Here’s a detailed explanation of how guide rollers contribute to achieving precise and controlled motion in conveyor systems:

  • Guidance and Alignment:

Guide rollers are strategically positioned along the conveyor system to provide continuous guidance and alignment for the transported materials or objects. The design of guide rollers, such as flanges, grooves, or tapered shapes, helps maintain the proper orientation and prevents lateral movement or misalignment. By guiding the materials or objects along the desired path, guide rollers ensure precise and controlled motion, preventing deviation or disruptions in the conveyor system.

  • Smooth and Low-Friction Movement:

Guide rollers are designed to offer smooth and low-friction movement. The surface configuration of guide rollers, often smooth or with minimal friction characteristics, reduces resistance and allows materials or objects to glide easily along the conveyor. This smooth movement minimizes jerks, vibrations, and inconsistencies, contributing to precise and controlled motion. It facilitates the accurate positioning and delivery of materials or objects to their intended destinations within the conveyor system.

  • Load Distribution and Stability:

Guide rollers distribute the load evenly across the conveyor system, contributing to stability and controlled motion. As materials or objects pass over the guide rollers, the load is shared among multiple rollers, preventing excessive stress on any individual roller. This load distribution minimizes the risk of roller damage, wear, or failure, ensuring consistent and reliable motion. The stability provided by guide rollers allows for precise control and avoids issues like wobbling, tilting, or material spillage during transportation.

  • Acceleration and Deceleration Control:

Guide rollers assist in controlling the acceleration and deceleration of materials or objects within the conveyor system. By adjusting the spacing and configuration of guide rollers, the speed changes can be managed more precisely. Guide rollers can be strategically positioned closer together to slow down the motion or spaced farther apart to allow for faster speeds. This control over acceleration and deceleration ensures a smooth and controlled transition between different conveyor sections or when starting and stopping the conveyor system.

  • Cam Follower Rollers for Synchronized Motion:

In conveyor systems that require synchronized motion or precise positioning, cam follower rollers are used. These specialized guide rollers are designed to follow a specific cam profile or track, allowing for accurate and controlled movement. Cam follower rollers ensure that multiple materials or objects on the conveyor system move in sync, maintaining precise spacing and alignment. They are commonly used in applications such as indexing mechanisms, assembly lines, or processes that require coordinated motion.

Overall, guide rollers contribute to precise and controlled motion in conveyor systems through their guidance and alignment capabilities, smooth and low-friction movement, load distribution and stability, control over acceleration and deceleration, and the use of specialized cam follower rollers. By incorporating these design features, guide rollers facilitate accurate material handling, minimize errors or deviations, and ensure efficient and reliable operation of conveyor systems.

guide roller

Are there innovations or advancements in guide roller technology that have emerged recently?

Yes, there have been several recent innovations and advancements in guide roller technology. Here are some notable developments:

  • High-Performance Materials:

Recent advancements in materials science have led to the development of high-performance materials for guide rollers. These materials offer improved strength, durability, and wear resistance, allowing guide rollers to withstand heavy loads and harsh operating conditions. For example, composite materials combining polymers and fibers offer excellent mechanical properties while being lightweight. Additionally, advancements in surface coatings, such as ceramic or diamond-like carbon (DLC) coatings, provide enhanced friction reduction, corrosion resistance, and longevity.

  • Precision Design and Manufacturing:

Guide rollers are now being designed and manufactured with a greater emphasis on precision. Advanced manufacturing techniques, such as computer numerical control (CNC) machining and 3D printing, enable the production of guide rollers with complex geometries, tight tolerances, and optimized performance characteristics. This precision design and manufacturing result in guide rollers that offer improved alignment, reduced vibration, and enhanced overall performance.

  • Integrated Sensors and Monitoring:

Advancements in sensor technology have made it possible to integrate sensors directly into guide rollers. These sensors can monitor various parameters such as temperature, vibration, or load, providing real-time feedback on the condition and performance of the guide rollers. This data can be used for predictive maintenance, allowing for proactive identification of potential issues and timely intervention to prevent failures or downtime. Integrated sensors and monitoring systems contribute to improved reliability, efficiency, and maintenance practices in material handling systems.

  • Smart Guide Rollers:

Smart guide rollers leverage emerging technologies, such as Internet of Things (IoT) and artificial intelligence (AI), to enhance their functionality and performance. These guide rollers can communicate with other components or systems within the material handling setup, enabling real-time optimization, automation, and control. For example, smart guide rollers can adjust their position or speed dynamically based on the specific material being handled or the desired process parameters. This adaptability and intelligence lead to improved efficiency, flexibility, and responsiveness in material handling operations.

  • Energy Efficiency:

In response to the growing emphasis on sustainability and energy conservation, guide roller technology has seen advancements aimed at improving energy efficiency. This includes the development of low-friction materials, optimized roller designs, and innovative bearing systems that minimize power consumption and reduce frictional losses. By reducing energy requirements, these advancements contribute to lower operational costs and a reduced environmental footprint.

In summary, recent innovations and advancements in guide roller technology encompass high-performance materials, precision design and manufacturing, integrated sensors and monitoring, smart capabilities, and energy efficiency. These advancements enhance the durability, performance, reliability, and sustainability of guide rollers, making them more effective and versatile in a wide range of material handling applications.

guide roller

Can you explain the primary functions and role of a guide roller in machinery?

A guide roller plays crucial functions and holds a significant role in machinery. Here’s a detailed explanation of the primary functions and role of a guide roller:

  • Guidance and Alignment:

One of the primary functions of a guide roller is to provide guidance and alignment for moving components within machinery. It ensures that objects or materials follow a predetermined path or track, preventing them from deviating or straying off course. The guide roller’s smooth or grooved surface, along with its rotational movement, helps maintain proper alignment and prevents misalignment or unwanted movements. By guiding the motion of objects, the guide roller ensures accurate positioning and efficient operation of the machinery.

  • Support and Load Distribution:

A guide roller serves as a support mechanism, carrying the weight of objects or loads within the machinery. It helps distribute the load evenly, preventing excessive stress or strain on specific components. By providing support and load distribution, the guide roller enhances the stability and overall performance of the machinery. It reduces the risk of component failures, improves operational efficiency, and extends the lifespan of the machinery.

  • Friction Reduction:

Guide rollers also play a role in reducing friction within machinery. As objects move along the guide roller’s surface, the roller’s design minimizes contact friction between the object and the machinery’s components. This friction reduction helps to conserve energy and prevent excessive wear and tear on both the objects being transported and the machinery itself. By reducing friction, guide rollers contribute to smoother operation, lower maintenance requirements, and improved overall efficiency.

  • Prevention of Damage and Misalignment:

The presence of guide rollers helps prevent damage and misalignment of objects or materials within machinery. By providing a designated path or track, guide rollers ensure that moving components stay in the intended position and avoid colliding with other parts of the machinery. This prevents potential damage to the objects being transported and the machinery itself. Additionally, guide rollers help prevent misalignment, which could lead to operational issues, decreased performance, and increased risk of accidents or mechanical failures.

  • Noise and Vibration Reduction:

Guide rollers contribute to noise reduction and vibration damping within machinery. The rotational movement of the guide roller absorbs and dissipates vibrations generated during operation, minimizing the transmission of vibrations to other parts of the machinery. This reduction in vibration helps to maintain a quieter working environment, reduces the risk of noise-related health issues for operators, and improves overall user comfort.

In summary, the primary functions and role of a guide roller in machinery include providing guidance and alignment for moving components, offering support and load distribution, reducing friction, preventing damage and misalignment, and contributing to noise and vibration reduction. By fulfilling these functions, guide rollers enhance the overall performance, reliability, and longevity of machinery in various industrial applications.

China Standard Belt Conveyor Line Guide Roller Side CHINAMFG Roller for Conveyor System  China Standard Belt Conveyor Line Guide Roller Side CHINAMFG Roller for Conveyor System
editor by Dream 2024-04-26