China Standard Made in China Conveyor Roller Friction Equipment Side Guide Roller

Product Description

XinRiSheng Carrier conveyor rollers are used to support and shape the conveyor belt. Conveyor carrier rollers can be fitted to the load side of the belt in: trough, tracking and transition frames, or fitted to the return side of the belt.

Diameter Φ89, Φ102, Φφ108, Φ114, Φ127, Φ133, Φ139, Φ152, Φ159, Φ165,  Φ194
Length 145mm-2800mm
Shaft A3 and 45# steel
Shell Q235(GB), Q345(GB), welded with DIN2394 standed
Bearing 6204/6205/6305/6206/6306/6307/6308/6309/6310
Working Life More than 30000hours
Advantages Low resistance, waterproof, dustproof  etc.

XinRiSheng Brand Conveyor features:
1. XinRiSheng in desiging conveyor rollers combines the requirements of high quality and labyrinth seal.
2.Roller Shell : consist of a selection steel tube,machined at either to strict tolerance.
3.Bearing house : Formed from strip deep pressed and calibrated to ISO M7.this tolerance allowing a perfect match between the bearing and the relevant parts on the sealing.
4. The roller shell and the 2 bearing housings are welded together in an way that forms a monolithic structure of exceptional strength. This method guarantees the maximum precision and the minimum out of balance forces in the rollers.
5. Seal : XinRiSheng Triple Labyrinth Seal design is grease filled and offers an additional level of protection from contaminants impacting the bearing CEMA C, D and E Idlers have sealed for life ball bearings.
6.Wide range of working temperatures from 0º C to 100º C.
7.Final Testing: Dimension,surface, Radial circular runout,Rotational resistance,Axial load,Water immersion seal,Axial displacement,Drop test.

XinRiSheng Brand Conveyor Rollers Production Process:
XinRiSheng Brand Conveyor Roller Advantage:

  1. Triple Labyrinth Seal
  2. Sealed for life ball bearings
  3. Extremely low rolling resistance
  4. CEMA C & D standard product line
  5. Idler end welding
  6. Solid steel shaft
  7. gauge steel shell/cover

Impact Roller Idlers:
Impact rollers are used as carrying rollers instead of normal steel rollers at a loading point. On steel roller there are rubber rings assembled, side by side, to absorb the weight and impact of material falling CHINAMFG the belt. At the same time impact rollers reduce the shock and vibration through the steel structure.

Specification of Impact Conveyor Roller Idlers:

Diameter(mm) Shaft Diameter Bearing Part No. Min Bearing Dynamic
Loading Pating(N)
127mm 25mm 6205 14000N
133mm 25mm 6205 14000N
152mm 25mm 6205 14000N
159mm 25mm 6205 14000N
127mm 25mm 6305 22500N
133mm 25mm 6305 22500
152mm 25mm 6305 22500N
159mm 25mm 6305 22500N
152mm 30mm 6306 28100N
178mm 30mm 6306 28100N
178mm 35mm 6307 33200N
203mm 35mm 6307 33200N
178mm 40mm 6308 41000N
203mm 40mm 6308 41000N
203mm 45mm 6309 52700N
203mm 50mm 6310 61800N
250mm 60mm 6312 81900N

Steel Spiral Return Roller Idler
The steel spiral return idler are used as support for the return side of belt. Used where sticky, corrosive, or CHINAMFG materials are present. Not only cleans itself, but keeps the belt cleans and double spiral configuration minimizes belt training problems such as misalignment.

Specification of steel spiral rubber idler:

Diameter Length Bearing Model Shaft Diameter
89mm 950mm 6204 20mm
108mm 950mm 6205 25mm
108mm 1150mm 6205 25mm
108mm 1400mm 6205 25mm
108mm 1600mm 6205 25mm
133mm 950mm 6305 25mm
133mm 1150mm 6305 25mm
133mm 1400mm 6305 25mm
133mm 1600mm 6305 25mm
159mm 1150mm 6306 30mm
159mm 1400mm 6306 30mm
159mm 1600mm 6306 30mm

Rubber Disc Return Roller Idler
Disc Return Rollers are used where the material has the potential to collect on the surface of the rollers which could ultimately lead to premature failure. The Ring minimises material build up on the roller shell. To maximise longevity, routine cleaning should still be observed. Rings come in rubber as standard.

  Ring Size(mm)
   
76.1mm 108mm,133mm,159mm
88.9mm 133mm,150mm,159mm,180mm,270mm,3Tube(mm)30mm
108mm 159mm,180mm,195mm,219mm

HDPE roller for mining and aggressive applications.
HDPE contains carbon black increasing ultra violet resistance. Steel and HDPE tube combination provides significantly reduced weight. The bearing housing effectively locks the HDPE tube in position preventing movement along the steel tube.

Diameter(mm) Shell Wall(mm) Nominal Shaft Diameter(mm) Bearing Part No. Min Bearing Dynamic Load Rating(N)
127mm 3.5+6.5 20mm 6204 12700N
127mm 3.5+6.5 25mm 6205 14000N
152mm 4+6.5 25mm 6205 22500N
159mm 4+10 25mm 6205 22500N
127mm 3.5+6.5 25mm 6305 22500N
133mm 3.5+9.5 25mm 6305 22500N
152mm 4+6.5 25mm 6305 22500N
159mm 4+10 25mm 6305 22500N
127mm 3.5+6.5 30mm 6306 28100N
133mm 3.5+9.5 30mm 6306 28100N
152mm 4+6.5 30mm 6306 28100N
159mm 4+10 30mm 6306 28100N
178mm 4+6.5 30mm 6306 28100N
152mm 6+6.5 35mm 6307 33200N
159mm 6+10 35mm 6307 33200N
178mm 6+6.5 35mm 6307 33200N
152mm 6+6.5 40mm 6308 41000N
159mm 6+10 40mm 6308 41000N
178mm 6+6.5 40mm 6308 41000N
193mm 6+7.5 40mm 6308 41000N
219mm 6+13 40mm 6308 41000N
178mm 6+6.5 45mm 6309 52700N
193mm 6+7.5 45mm 6309 52700N
193mm 6+7.5 45mm 6309 52700N
193mm 6+7.5 50mm 6310 61800N

Self Aligning Training Roller Idelers:
The Friction self aligning conveyor roller is used to adjust the belt deviation. Friction friction self-adjusting conveyor roller has great ability to protect conveyor belt from damage and running offline.

Friction self -aligning conveyor rollers specifications:

Diameter(mm) 89.7-193.7mm
Length(mm) 500-1400(Total Length:674-1630)
Shell Thickness(mm) 3.2-4.5
Standard DIN,CEMA,JIS,AS,SANS-SABS,GOST,AFNOR etc.

Nylon Rollers and Idlers:
The Nylon Roller Idler is light in weight and easy to install in the air. The nylon wheel has been widely used as a tower crane accessory in various lifting equipment, and gradually replaces the normal metal pulley with its great advantages. 

Shell Diameter Shaft Diameter  Bearing Series Material
89mm 17mm/20mm 6204 Cast Nylon PA6,PA66
102mm 20mm/25mm 6204/6205 Cast Nylon PA6,PA66
108mm 20mm/25mm 6204/6205 Cast Nylon PA6,PA66
114mm 20mm/25mm 6204/6205 Cast Nylon PA6,PA66
127mm 20mm/25mm.30mm 6204/6571/6206 Cast Nylon PA6,PA66
133mm 20mm/25mm/30mm 6204/6571/6206 Cast Nylon PA6,PA66
140mm 20mm/25mm/30mm 6205/6305/6206 Cast Nylon PA6,PA66
152mm 25mm/30mm/35mm 6305/6206/6306/6207 Cast Nylon PA6,PA66
159mm 30mm/35mm/40mm 6306/6207/6308 Cast Nylon PA6,PA66
165mm 35mm/40mm/45mm 6206/6306/6207/6308 Cast Nylon PA6,PA66

All kinds  of rollers, idlers, pulleys, rubber belts,belt conveyors can be provided:

Why Choose XinRiSheng Brand Conveyor Rollers:
XinRiSheng conveyor rollers are built to last and designed for medium to extreme heavy duty requirements for various industries. Applications include: steel proecess,quarrying,cement,coal,chemical plant and recycling industries. All rollers are suitable for continuous operation in the most extreme weather conditions and hostile environments. XinRiSheng Conveyor Rollers are designed for endurance and components originate from quality sources. Balancing determines a roller’s life, which is ensured by using concentric pipes, precision end-caps and double-bored spindles and Triple Labyrinth Seal. Rolling resistance determines the power requirements for a conveyor, which is why XinRiSheng conveyor rollers are lubricated for life and double sealed to resist dust permeation.
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Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Coal,Cement,Steel,Quarry Site, Port, Bulk Material
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Grooved Conveyor Idler
Seal: Labyrinth Seal
Samples:
US$ 12/Piece
1 Piece(Min.Order)

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Customization:
Available

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guide roller

Can you provide examples of products or machinery that commonly use guide rollers?

Guide rollers are used in various industries and applications where precise and controlled motion of materials or objects is required. Here are some examples of products or machinery that commonly use guide rollers:

  • Conveyor Systems:

Guide rollers are extensively used in conveyor systems across industries such as manufacturing, logistics, and warehousing. They are essential components in belt conveyors, roller conveyors, and gravity conveyors. Guide rollers ensure smooth and accurate movement of materials or objects along the conveyor, preventing misalignment, deviations, and material spillage. Conveyor systems in industries like automotive, food and beverage, e-commerce, and package handling rely on guide rollers for efficient material handling and transport.

  • Printing and Packaging Machinery:

In printing and packaging machinery, guide rollers play a critical role in maintaining precise alignment and tension control of materials, such as paper, film, or labels. They are used in machinery for processes like printing, laminating, slitting, cutting, and folding. Guide rollers guide the materials through various stages, ensuring accurate positioning and preventing wrinkles, creases, or misalignment. Printing presses, label applicators, paper converting machines, and packaging lines commonly incorporate guide rollers to achieve high-quality output and efficient production.

  • Textile Machinery:

Textile machinery, including weaving machines, knitting machines, and spinning machines, utilize guide rollers in their operations. Guide rollers guide the fabric or yarn through different stages of the manufacturing process, ensuring proper alignment, tension, and controlled movement. They help prevent yarn tangling, fabric distortions, or misalignment during weaving, knitting, or spinning. Guide rollers are crucial components in textile machinery, enabling efficient and precise fabric production.

  • Paper and Printing Industry:

In the paper and printing industry, guide rollers are utilized in various equipment and processes. For example, in offset printing presses, guide rollers assist in accurate paper feeding and alignment, ensuring precise registration of colors and images. In paper converting machines, guide rollers help guide the paper through cutting, folding, or gluing operations. Guide rollers also find application in bookbinding machines, where they facilitate the movement of paper signatures or book blocks through the binding process.

  • Metal and Woodworking Machinery:

Guide rollers are commonly used in metal and woodworking machinery to guide and support workpieces during cutting, shaping, or milling operations. In sawing machines, guide rollers ensure proper alignment and smooth movement of the material being cut. They also help prevent blade deflection or workpiece deviation. In woodworking routers or planers, guide rollers assist in controlling the movement of the workpiece, allowing for precise shaping or milling. Guide rollers contribute to increased accuracy and efficiency in metal and woodworking processes.

  • Automated Guided Vehicles (AGVs):

Automated Guided Vehicles (AGVs) used in material handling and logistics applications often incorporate guide rollers. Guide rollers are installed on AGVs to follow guide tracks or lines embedded in the floor or along the designated paths. They ensure accurate navigation and controlled motion of AGVs within warehouses, distribution centers, or manufacturing facilities. Guide rollers help AGVs maintain their intended paths, avoid obstacles, and achieve efficient and safe material transport.

These are just a few examples illustrating the wide range of products and machinery that commonly use guide rollers. Their versatility and ability to provide precise and controlled motion make guide rollers integral components in numerous industries, contributing to improved efficiency, productivity, and quality in various material handling and manufacturing processes.

guide roller

What safety considerations should be taken into account when using guide rollers in industrial settings?

When using guide rollers in industrial settings, several safety considerations should be taken into account to ensure the well-being of personnel and the safe operation of equipment. Here are some important safety considerations:

  • Guarding and Enclosure:

Guide rollers should be properly guarded and enclosed to prevent accidental contact with moving parts. Guards and enclosures should be designed and installed in accordance with applicable safety standards and regulations. They should effectively restrict access to the guide rollers, minimizing the risk of entanglement, pinching, or crushing hazards. Adequate guarding and enclosure ensure that only authorized personnel can access the guide rollers for maintenance or inspection purposes, reducing the potential for accidents or injuries.

  • Lockout/Tagout Procedures:

Lockout/tagout procedures should be implemented when performing maintenance or servicing tasks on guide rollers. Lockout/tagout procedures involve isolating and de-energizing the conveyor system, ensuring that it cannot be accidentally started or operated during maintenance activities. This prevents unexpected movement of the guide rollers, reducing the risk of personnel getting caught or injured. Lockout/tagout procedures should be strictly followed, and personnel should be trained on their proper implementation to maintain a safe working environment.

  • Proper Training and Education:

All personnel involved in the operation, maintenance, or servicing of guide rollers should receive proper training and education on safety procedures and best practices. They should be familiar with the potential hazards associated with guide rollers and understand how to safely operate, inspect, and maintain them. Training should cover topics such as lockout/tagout procedures, emergency response protocols, hazard identification, and safe work practices. Regular refresher training sessions should be conducted to reinforce safety awareness and ensure that personnel stay updated with the latest safety guidelines.

  • Maintenance and Inspection:

Regular maintenance and inspection of guide rollers are essential for identifying and addressing potential safety issues. Adequate lubrication, cleaning, and adjustment of guide rollers should be performed according to manufacturer recommendations. Regular inspections should be conducted to check for signs of wear, damage, or misalignment. Any identified issues should be promptly addressed to prevent accidents or equipment failures. A systematic maintenance and inspection program helps ensure that guide rollers are in proper working condition, minimizing the risk of safety incidents.

  • Proper Lifting and Handling:

When lifting or handling guide rollers, proper lifting techniques and equipment should be used to prevent strains, sprains, or other musculoskeletal injuries. Guide rollers can be heavy and awkward to handle, so personnel should receive training on safe lifting practices. Appropriate lifting aids, such as hoists or cranes, should be used when necessary. Additionally, personnel should wear appropriate personal protective equipment (PPE), such as gloves or safety glasses, to protect against potential hazards during lifting and handling operations.

  • Emergency Stop Systems:

Guide rollers should be equipped with emergency stop systems that allow for immediate shutdown of the conveyor system in case of an emergency or hazardous situation. Emergency stop buttons or pull cords should be strategically located and easily accessible along the conveyor line. Personnel should be trained on how to use these emergency stop systems effectively. Regular testing and maintenance of the emergency stop systems should be conducted to ensure their reliable operation during critical situations.

In summary, when using guide rollers in industrial settings, several safety considerations should be taken into account. These include proper guarding and enclosure, implementation of lockout/tagout procedures, providing adequate training and education to personnel, performing regular maintenance and inspections, following proper lifting and handling practices, and ensuring the availability and functionality of emergency stop systems. By prioritizing safety and adhering to these considerations, the risks associated with guide rollers can be minimized, promoting a safe working environment and reducing the likelihood of accidents or injuries.

guide roller

What is a guide roller, and how is it used in various industrial applications?

A guide roller is a mechanical component used in various industrial applications to guide and support the movement of objects along a predetermined path. Here’s a detailed explanation of what a guide roller is and how it is used in different industrial applications:

  • Definition and Construction:

A guide roller, also known as a tracking roller or conveyor roller, is a cylindrical or barrel-shaped component typically made of metal or durable plastic. It is designed with a central axle and bearings that allow it to rotate freely. The outer surface of the guide roller is usually smooth or equipped with grooves or flanges to ensure proper alignment and guidance of the moving object.

  • Industrial Applications:

Guide rollers find application in a wide range of industrial sectors, including manufacturing, material handling, transportation, and logistics. Some common industrial applications include:

  • Conveyor Systems:

Guide rollers are extensively used in conveyor systems to support and guide the movement of conveyor belts or other types of conveyance surfaces. They help maintain proper alignment and prevent the belt from wandering or slipping off the designated path. Guide rollers are strategically positioned along the conveyor to ensure smooth and efficient material handling, reducing the risk of jams, spills, or product damage.

  • Packaging Machinery:

In packaging machinery, guide rollers assist in the precise movement and positioning of packaging materials, such as boxes, cartons, or bags. They ensure smooth transitions and accurate alignment during processes such as filling, sealing, labeling, and palletizing. Guide rollers play a crucial role in maintaining the overall efficiency and reliability of packaging operations.

  • Printing and Paper Handling:

Guide rollers are used in printing and paper handling equipment to guide paper or other printable media through the printing or processing stages. They help prevent paper misalignment, wrinkling, or skewing, ensuring accurate registration and consistent print quality. Guide rollers are also employed in paper cutting, folding, and binding machines to ensure precise paper movement and reliable operation.

  • Textile Machinery:

In textile manufacturing, guide rollers are utilized in various machinery, such as spinning frames, weaving looms, and fabric finishing equipment. They guide yarns, threads, or fabrics through different stages of production, ensuring proper tension and alignment. Guide rollers contribute to the overall quality and efficiency of textile processes, minimizing defects and improving productivity.

  • Material Handling Equipment:

Guide rollers are integral components in material handling equipment, such as lift trucks, pallet jacks, and automated guided vehicles (AGVs). They facilitate the smooth movement of loads and assist in accurate positioning and maneuvering. Guide rollers are often used in conjunction with tracks or rails to ensure stable and controlled movement in various industrial environments.

In conclusion, a guide roller is a mechanical component used to guide and support the movement of objects along a predetermined path in various industrial applications. They play a critical role in maintaining proper alignment, preventing misalignment or slippage, and ensuring smooth and efficient operation. Whether it’s in conveyor systems, packaging machinery, printing equipment, textile machinery, or material handling applications, guide rollers contribute to the overall performance, reliability, and productivity of industrial processes.

China Standard Made in China Conveyor Roller Friction Equipment Side Guide Roller  China Standard Made in China Conveyor Roller Friction Equipment Side Guide Roller
editor by CX 2024-03-23