China Standard Guide/ Side /Wing / Steel Roller for Conveyor Roller

Product Description

Conveyor roller Steel roller for Belt conveyor

CONVEYOR ROLLER
Conveyor roller is an important component, types and large quantities. It accounts for the total cost of a conveyor 35%, to withstand more than 70% of the resistance, so the quality of roller is particularly important. 
Our roller has Minimal rtating inertia, reasonable structure, reliable tightness, flexible rotating, simple dismounting, easy maintained, long operational life, etc. Also we can do as customer request.

1.Type:
Carrying, return

2.Conveyor type:
DTII DTII(A) TD75

3.Application:
Used in coal mine, power plant, cement plant, port and so on

4.Details:
Pipe Material : Q235 carbon steel
Pipe  Diameter : 60-219mm
Pipe Length:  150mm ~ 3500 mm
 

Shaft Material : A3 / 45# steel 

Shaft Diameter:  20 25 mm

Shaft end type:DTII TD75 flat

Bearing:6204,6205,6305,6306,6307
Bearing brand: ZWZ HRB SK NSK

Welding:Automatic double end weld bearing housing

Surface:Electric static spraying painting

Color:Any color as reuqest

5.Specification:
 

Standard Diameter Length Scope(mm) Bearings Type(Min-Max) Shell Wall Thickness
mm Inch
63.5 2 1/2 150-3500 6204 2.0mm-3.75mm
76 3 150-3500 6204 205 2.0mm-4.0mm
89 3 1/3 150-3500 6204 205 2.0mm-4.0mm
102 4 150-3500 6204 205 305 2.5mm-4.0mm
108 4 1/4 150-3500 6204 205 305 306 2.5mm-4.0mm
114 4 1/2 150-3500 6205 206 305 306 2.5mm-4.5mm
127 5 150-3500 6204 205 305 306 2.5mm-4.5mm
133 5 1/4 150-3500 6205 206 207 305 306 2.5mm-4.5mm
140 5 1/2 150-3500 6205 206 207 305 306 3.5mm-4.5mm
152 6 150-3500 6205 206 207 305 306 307 308 3.0mm-4.5mm
159 6 1/4 150-3500 6205 206 207 305 306 307 308 3.0mm-4.5mm
165 6 1/2 150-3500 6207 305 306 307 308 3.5mm-6.0mm
177.8 7 150-3500 6207 306 35718 309 3.5mm-6.0mm
190.7 7 1/2 150-3500 6207 306 35718 309 4.0mm-6.0mm
194 7 5/8 150-3500 6207 307 308 309 310 4.0mm-6.0mm
219 8 5/8 150-3500 6308 309 310 4.0mm-6.0mm
 

6.Workshop:

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Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Quarry
Structure: Spring Plate Type Roller
Samples:
US$ 0.01/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

guide roller

How do guide rollers contribute to precise and controlled motion in conveyor systems?

In conveyor systems, guide rollers play a crucial role in ensuring precise and controlled motion. Here’s a detailed explanation of how guide rollers contribute to achieving precise and controlled motion in conveyor systems:

  • Guidance and Alignment:

Guide rollers are strategically positioned along the conveyor system to provide continuous guidance and alignment for the transported materials or objects. The design of guide rollers, such as flanges, grooves, or tapered shapes, helps maintain the proper orientation and prevents lateral movement or misalignment. By guiding the materials or objects along the desired path, guide rollers ensure precise and controlled motion, preventing deviation or disruptions in the conveyor system.

  • Smooth and Low-Friction Movement:

Guide rollers are designed to offer smooth and low-friction movement. The surface configuration of guide rollers, often smooth or with minimal friction characteristics, reduces resistance and allows materials or objects to glide easily along the conveyor. This smooth movement minimizes jerks, vibrations, and inconsistencies, contributing to precise and controlled motion. It facilitates the accurate positioning and delivery of materials or objects to their intended destinations within the conveyor system.

  • Load Distribution and Stability:

Guide rollers distribute the load evenly across the conveyor system, contributing to stability and controlled motion. As materials or objects pass over the guide rollers, the load is shared among multiple rollers, preventing excessive stress on any individual roller. This load distribution minimizes the risk of roller damage, wear, or failure, ensuring consistent and reliable motion. The stability provided by guide rollers allows for precise control and avoids issues like wobbling, tilting, or material spillage during transportation.

  • Acceleration and Deceleration Control:

Guide rollers assist in controlling the acceleration and deceleration of materials or objects within the conveyor system. By adjusting the spacing and configuration of guide rollers, the speed changes can be managed more precisely. Guide rollers can be strategically positioned closer together to slow down the motion or spaced farther apart to allow for faster speeds. This control over acceleration and deceleration ensures a smooth and controlled transition between different conveyor sections or when starting and stopping the conveyor system.

  • Cam Follower Rollers for Synchronized Motion:

In conveyor systems that require synchronized motion or precise positioning, cam follower rollers are used. These specialized guide rollers are designed to follow a specific cam profile or track, allowing for accurate and controlled movement. Cam follower rollers ensure that multiple materials or objects on the conveyor system move in sync, maintaining precise spacing and alignment. They are commonly used in applications such as indexing mechanisms, assembly lines, or processes that require coordinated motion.

Overall, guide rollers contribute to precise and controlled motion in conveyor systems through their guidance and alignment capabilities, smooth and low-friction movement, load distribution and stability, control over acceleration and deceleration, and the use of specialized cam follower rollers. By incorporating these design features, guide rollers facilitate accurate material handling, minimize errors or deviations, and ensure efficient and reliable operation of conveyor systems.

guide roller

Can you provide insights into the importance of proper installation and alignment of guide rollers?

Proper installation and alignment of guide rollers are crucial for ensuring optimal performance, longevity, and safety in material handling systems. Here are some insights into their importance:

  • Accurate Material Guidance:

Proper installation and alignment of guide rollers ensure accurate material guidance along the desired path. When guide rollers are correctly installed and aligned, they create a well-defined trajectory for the materials to follow, preventing material deviation, misalignment, or collisions. Accurate material guidance is essential for maintaining process efficiency, preventing disruptions, and avoiding damage to both the materials being handled and the equipment itself.

  • Reduced Wear and Damage:

Correctly installed and aligned guide rollers minimize wear and damage to both the guide rollers and the materials being conveyed. Misalignment or improper installation can result in excessive friction, uneven loading, or unnecessary stress on the guide rollers. This can lead to premature wear, deformation, or failure of the rollers, as well as damage or degradation of the conveyed materials. Proper alignment ensures even distribution of forces and reduces the risk of wear, extending the service life of the guide rollers and preserving the integrity of the materials.

  • Optimized Energy Efficiency:

Properly installed and aligned guide rollers contribute to optimized energy efficiency in material handling systems. Misalignment or improper installation can create additional friction, requiring more power to move the materials along the desired path. This results in increased energy consumption and higher operational costs. On the other hand, accurate alignment reduces friction, minimizes energy losses, and improves overall energy efficiency. By ensuring proper installation and alignment, material handling systems can operate more efficiently and cost-effectively.

  • Prevention of Material Jams and Blockages:

Guide rollers that are installed and aligned correctly help prevent material jams and blockages within the system. Misalignment or improper installation can cause materials to deviate from the intended path, leading to obstructions or accumulation in critical areas. These blockages can disrupt the material flow, impair system performance, and potentially damage the equipment. Proper alignment and installation of guide rollers ensure smooth and unobstructed material movement, minimizing the risk of jams and blockages and maintaining uninterrupted operation.

  • Enhanced System Stability and Safety:

Proper installation and alignment of guide rollers contribute to system stability and safety. Misaligned or improperly installed guide rollers can introduce instability, vibrations, or wobbling during material handling operations. This instability not only affects the accuracy and efficiency of material movement but also poses safety risks for personnel and equipment. Accurate alignment ensures stable and controlled material conveyance, reducing the likelihood of accidents, collisions, or equipment damage. It promotes a safer working environment and protects the integrity of the material handling system.

In summary, proper installation and alignment of guide rollers are vital for accurate material guidance, reducing wear and damage, optimizing energy efficiency, preventing material jams, enhancing system stability, and ensuring safety in material handling operations. By paying close attention to the installation and alignment processes, operators can maximize the performance, reliability, and lifespan of guide rollers while minimizing the risk of disruptions and costly repairs.

guide roller

Can you describe the factors to consider when selecting guide rollers for specific applications?

When selecting guide rollers for specific applications, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed explanation of the factors to consider:

  • Load Capacity:

The load capacity is a crucial factor to consider when selecting guide rollers. It refers to the maximum weight that the guide roller can support without compromising its performance or longevity. It’s important to assess the expected load requirements of the application, including both static and dynamic loads. Selecting guide rollers with an appropriate load capacity ensures that they can effectively support the materials or objects being handled, preventing premature wear, deformation, or failure.

  • Speed and Acceleration:

The speed and acceleration at which the guide rollers will operate are essential considerations. Higher speeds and accelerations can place increased stress on the guide rollers, requiring a design that can handle the resulting forces and vibrations. It’s important to choose guide rollers that are specifically designed for the anticipated speed and acceleration of the application to ensure smooth movement, minimize wear, and prevent issues such as excessive noise or instability.

  • Environmental Conditions:

The environmental conditions in which the guide rollers will be used play a significant role in their selection. Factors such as temperature, humidity, dust, chemicals, and exposure to corrosive substances can affect the performance and lifespan of guide rollers. It’s crucial to choose guide rollers that are made from materials and coatings suitable for the specific environmental conditions to ensure durability, corrosion resistance, and reliable operation over time.

  • Guidance and Alignment Requirements:

The level of guidance and alignment required by the application is an important consideration. Some applications may require precise tracking and alignment, while others may need minimal guidance. The design and configuration of the guide rollers, such as flanges, grooves, or tapered shapes, should be selected based on the specific guidance and alignment needs of the materials or objects being handled. Choosing guide rollers that provide the necessary level of guidance ensures accurate movement, prevents misalignment, and minimizes the risk of material damage or operational disruptions.

  • Mounting and Integration:

The mounting and integration of guide rollers within the application should be considered during the selection process. This includes factors such as the available space for mounting, the type of mounting arrangement required, and compatibility with existing machinery or systems. Guide rollers should be selected with appropriate dimensions, shaft configurations, and mounting options to ensure easy installation and seamless integration into the application.

  • Maintenance and Serviceability:

Considering the maintenance and serviceability aspects is important when selecting guide rollers. Factors such as accessibility for lubrication, ease of cleaning, and the availability of replacement parts should be considered. Guide rollers that are designed for easy maintenance and serviceability can help minimize downtime, extend the lifespan of the rollers, and reduce overall maintenance costs.

By considering these factors, including load capacity, speed and acceleration, environmental conditions, guidance and alignment requirements, mounting and integration, and maintenance and serviceability, the selection of guide rollers can be optimized for specific applications. This ensures that the chosen guide rollers are well-suited to handle the demands of the application, resulting in efficient material handling, reliable operation, and extended service life.

China Standard Guide/ Side /Wing / Steel Roller for Conveyor Roller  China Standard Guide/ Side /Wing / Steel Roller for Conveyor Roller
editor by Dream 2024-04-30