China Standard Belt Conveyor Side Roller Guidance Roller Vertical Guide Roller

Product Description

Yuanxin Machinery conveyor rollers idlers includes both steel and HDPE carry and return rollers, rubber disc impact and return rollers. The rollers and frames are produced to different standards or designs according to your special working condition requirements with innovative and maintenance saving designs. Our rollers are equipped with quality deep ball ZZ C3 bearings for maximum life. Our rollers are suitable for belt widths 400-2000. Larger sizes also available on your special requirements. Our roller service life can be 30,000 to 50,000 hours under normal working condition and maintenance.

Product Parameters

 

Basic information
1 Brand LONGBAOYUAN
2 Roller Diameter 63.5 to 219mm.
3 Roller Length 190 to 3500mm.
4 Roller Pipe: Q235 high-precision ERW seam carbon steel pipe with roundness and straightness to ensure well-balanced rotation.
5 Shaft Accurate shaft are made of cold-drawn bright round steel, which is superior in corrosion resistance and stiffness.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned.
6 Bearing: Ball bearing provided with C3 group of clearance, ZZ shield deep-groove to ensure a nice fit and off-set any expected temperature rise during operation by means of internal clearance OR according to your requirements.
7 Bearing Brand S KF,F AG,NSK, LYC,HRB, or according to your requirements.
8 Seals Optimum structure with non-contact type, durable, less rotation-resistance and long life-span feautres, particularly for a long-distance and large capacity conveyor for bulk material. It is approved by national authoritative organization that seal is dustproof and waterproof, its performance proved to be satisfactory and has a long way exceeded the GB and JIS standard after our repeated research and development.
9 Color Black, green, red, blue, yellow and customized colors are available
10 Life Time 30000-50000hours
11 Production 800-1000pcs/day.

Conveyor Roller Idler Parameters

Standard Diameter Length scope ( mm) Bearings Type Idler’s Shell Wall Thickness
mm Inch (Min~Max)
63.5 2 1/2 150~3500 204 3.0mm~3.75mm
76 3 150~3500 204 205 3.0mm~4.0mm
89 3 1/3 150~3500 204 205 3.0mm~4.0mm
102 4 150~3500 3.5mm~4.0mm
108 4 1/4 150~3500 3.5mm~4.0mm
114 4 1/2 150~3500 3.5mm~4.5mm
127 5 150~3500 3.5mm~4.5mm
133 5 1/4 150~3500 306 3.5mm~4.5mm
140 5 1/2 150~3500 306 3.5mm~4.5mm
152 6 150~3500 4.0mm~4.5mm
159 6 1/4 150~3500 4.0mm~4.5mm
165 6 1/2 150~3500 308 4.5mm~6.0mm
177.8 7 150~3500 309 4.5mm~6.0mm
190.7 7 1/2 150~3500 309 4.5mm~6.0mm
194 7 5/8 150~3500 310 4.5mm~6.0mm
219 8 5/8 150~3500 4.5mm~6.0mm

Our Advantages

ZheJiang Yuanxin Conveyor Machinery Co., Ltd
1, Over 20 years experience on design, producing, install, innovate and maintain belt conveyor equipment, components and services.
2, Certified by SGS, BV and ISO9001:2008
3, Mine products safety mark certificate issued by national administration of work safety mine safety standard center.
4, High-quality raw material selection guarantee rollers working lifetime 3-50000 hours.
5, Energy Saving: roller rotating resistance is 30% lower than national standards, which can save 40% power consumption per hour.
6. Each roller would be through strict inspection and test to ensure every out coming roller are of true high quality.
7. Our return/carrier/trough roller has high precision structure, composing as many as 9 seal parts which ensure the roller good capability of water and dust resistance. With rubber or steel seals, multi-labyrinth seals.
8. The bearing housing and tube is full welded to ensure the well contact of the whole roller. Grease is permanent lubricant.
9. Roller surface could be painted any color as per customer request.
10. Material: normally Q235 tube (specially for conveyor roller), A3 cold-drawn shaft (Could be of very high precision to meed different customer requirement.)
Welcome to contact us at any time for conveyor roller/idler. We are professional and excellent in technology and service.
We know how to make our converyor roller to move your business!

Applications

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Packaging & Shipping

 

Company Profile

 

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FAQ

Q1. Can I have a sample order for conveyor roller
Yes, we welcome sample order to test and check quality.
Q2. What about the lead time?
1) 2–3 days for sample
2) 20–30 days for mass production. If urgent,we have green channel.
Q3. Do you have any MOQ limit for conveyor roller order?
Low MOQ, 1pc for sample checking is available
Q4. Is it OK to print my logo on conveyor roller product?
Yes. Please inform us your logo or design before mass production
Q5. How to guarantee your quality?
We are 1 of the top suppliers of International famous mining company over years. Excellent quality is well accepted.
Please contact us for more details.

 

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Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Quarrying, Cement and Grain Depot Transport
Structure: Variable Groove Angle Roller
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Free conveyor roller idler sample available
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

guide roller

How does the choice of materials impact the performance of guide rollers in different environments?

The choice of materials for guide rollers significantly impacts their performance in different environments. Here’s a detailed explanation of how material selection affects the performance of guide rollers:

  • Wear Resistance:

Guide rollers are subjected to continuous contact and friction with the conveyed materials or objects. The choice of materials with high wear resistance is crucial to ensure the longevity and performance of guide rollers. Materials such as steel, stainless steel, or polyurethane are commonly used for guide rollers due to their excellent wear resistance properties. These materials can withstand the abrasion and wear caused by repetitive contact with the conveyed materials, resulting in extended service life and reliable performance in demanding environments.

  • Corrosion Resistance:

In environments where guide rollers are exposed to moisture, chemicals, or corrosive substances, selecting materials with high corrosion resistance is essential. Stainless steel is a popular choice for guide rollers in corrosive environments due to its resistance to rust and corrosion. Stainless steel guide rollers can withstand the effects of water, chemicals, and harsh substances, ensuring long-term performance and preventing premature failure or degradation due to corrosion.

  • Temperature Resistance:

In environments with extreme temperatures, the choice of materials with appropriate temperature resistance is critical to ensure the performance and durability of guide rollers. For high-temperature applications, materials such as heat-resistant steel alloys or specialized polymers that can withstand elevated temperatures are used. Conversely, in low-temperature environments, materials that remain flexible and maintain their mechanical properties at low temperatures, such as certain types of plastics or elastomers, are preferred. Selecting materials with suitable temperature resistance ensures that guide rollers can operate effectively and reliably in extreme temperature conditions.

  • Load-Bearing Capacity:

The choice of materials for guide rollers affects their load-bearing capacity, which is crucial for supporting the weight of the conveyed materials or objects. Materials with high strength and stiffness, such as steel or reinforced polymers, are commonly used to ensure sufficient load-bearing capacity. The material’s ability to withstand high loads without deformation or failure is essential for maintaining the stability and performance of guide rollers, particularly in heavy-duty applications or environments with significant material or object weights.

  • Noise and Vibration:

The choice of materials can influence the level of noise and vibration generated by guide rollers during operation. Softer materials with vibration-dampening properties, such as certain types of plastics or elastomers, can help reduce noise and vibration levels. These materials absorb and dissipate vibrations, resulting in quieter operation and reduced potential for noise-related issues or worker discomfort. Choosing materials that minimize noise and vibration is particularly important in environments where noise control is a priority, such as in indoor facilities or noise-sensitive areas.

  • Contamination and Cleanliness:

In environments where cleanliness and contamination control are critical, the choice of materials for guide rollers can play a significant role. Some materials, such as stainless steel or certain types of plastics, have smooth and non-porous surfaces that are resistant to contamination buildup. These materials are easier to clean and maintain, reducing the risk of particle generation or contamination transfer to the conveyed materials. Selecting materials that meet cleanliness requirements is essential in industries such as food processing, pharmaceuticals, or electronics manufacturing.

In summary, the choice of materials for guide rollers has a substantial impact on their performance in different environments. Factors such as wear resistance, corrosion resistance, temperature resistance, load-bearing capacity, noise and vibration levels, and contamination control should be considered when selecting materials for guide rollers. By choosing the appropriate materials for specific environmental conditions, guide rollers can deliver optimal performance, longevity, and reliability in a wide range of applications and industries.

guide roller

Are there innovations or advancements in guide roller technology that have emerged recently?

Yes, there have been several recent innovations and advancements in guide roller technology. Here are some notable developments:

  • High-Performance Materials:

Recent advancements in materials science have led to the development of high-performance materials for guide rollers. These materials offer improved strength, durability, and wear resistance, allowing guide rollers to withstand heavy loads and harsh operating conditions. For example, composite materials combining polymers and fibers offer excellent mechanical properties while being lightweight. Additionally, advancements in surface coatings, such as ceramic or diamond-like carbon (DLC) coatings, provide enhanced friction reduction, corrosion resistance, and longevity.

  • Precision Design and Manufacturing:

Guide rollers are now being designed and manufactured with a greater emphasis on precision. Advanced manufacturing techniques, such as computer numerical control (CNC) machining and 3D printing, enable the production of guide rollers with complex geometries, tight tolerances, and optimized performance characteristics. This precision design and manufacturing result in guide rollers that offer improved alignment, reduced vibration, and enhanced overall performance.

  • Integrated Sensors and Monitoring:

Advancements in sensor technology have made it possible to integrate sensors directly into guide rollers. These sensors can monitor various parameters such as temperature, vibration, or load, providing real-time feedback on the condition and performance of the guide rollers. This data can be used for predictive maintenance, allowing for proactive identification of potential issues and timely intervention to prevent failures or downtime. Integrated sensors and monitoring systems contribute to improved reliability, efficiency, and maintenance practices in material handling systems.

  • Smart Guide Rollers:

Smart guide rollers leverage emerging technologies, such as Internet of Things (IoT) and artificial intelligence (AI), to enhance their functionality and performance. These guide rollers can communicate with other components or systems within the material handling setup, enabling real-time optimization, automation, and control. For example, smart guide rollers can adjust their position or speed dynamically based on the specific material being handled or the desired process parameters. This adaptability and intelligence lead to improved efficiency, flexibility, and responsiveness in material handling operations.

  • Energy Efficiency:

In response to the growing emphasis on sustainability and energy conservation, guide roller technology has seen advancements aimed at improving energy efficiency. This includes the development of low-friction materials, optimized roller designs, and innovative bearing systems that minimize power consumption and reduce frictional losses. By reducing energy requirements, these advancements contribute to lower operational costs and a reduced environmental footprint.

In summary, recent innovations and advancements in guide roller technology encompass high-performance materials, precision design and manufacturing, integrated sensors and monitoring, smart capabilities, and energy efficiency. These advancements enhance the durability, performance, reliability, and sustainability of guide rollers, making them more effective and versatile in a wide range of material handling applications.

guide roller

What are the different types and configurations of guide rollers available in the market?

In the market, there are various types and configurations of guide rollers available to cater to different industrial applications. Here’s a detailed explanation of the different types and configurations:

  • Plain Guide Rollers:

Plain guide rollers, also known as cylindrical guide rollers, have a smooth surface without any grooves or flanges. They are commonly used when minimal guidance is required, and the primary function is to support and facilitate smooth movement. Plain guide rollers are suitable for applications where objects or materials need to be guided without significant lateral forces or directional control.

  • Flanged Guide Rollers:

Flanged guide rollers have built-in flanges on one or both sides of the roller. The flanges act as barriers to prevent objects from deviating or slipping off the roller. They provide enhanced lateral guidance and help maintain proper alignment during material handling. Flanged guide rollers are commonly used in conveyor systems, material transport applications, and scenarios where precise tracking and alignment are critical.

  • Grooved Guide Rollers:

Grooved guide rollers have one or more grooves along their circumference. These grooves provide additional guidance and increase the contact area between the roller and the object being transported. The grooves help prevent lateral movement and improve the overall stability of material handling. Grooved guide rollers are commonly used in applications that involve curved tracks, cornering, or situations where objects may be subjected to lateral forces.

  • Tapered Guide Rollers:

Tapered guide rollers have a tapered or conical shape, with a larger diameter at one end and a smaller diameter at the other. The tapered design allows for smooth transitions and alignment when objects move from one roller to another. Tapered guide rollers are often used in conveyor systems, sorting processes, and applications where objects need to be guided through changing directions or different stages of material handling.

  • Cam Follower Guide Rollers:

Cam follower guide rollers have a specialized design with a stud or shaft attached to the roller. They are used in applications where the guide roller needs to follow a specific cam profile or track. The cam follower design allows for precise and controlled movement along the cam surface, making them suitable for applications such as automation, indexing mechanisms, and machinery that require synchronized motion.

  • Adjustable Guide Rollers:

Adjustable guide rollers are designed with a mechanism that allows for easy adjustment of the roller’s position, height, or angle. They offer flexibility in aligning and positioning the guide rollers to accommodate different material handling requirements or changing operational conditions. Adjustable guide rollers are commonly used in conveyor systems, assembly lines, and applications where frequent adjustments or customization are necessary.

It’s important to note that these are general categories, and there can be variations and combinations of different features and configurations available in the market. The choice of guide roller type and configuration depends on factors such as the specific application, material handling needs, load requirements, and environmental conditions.

In summary, the market offers different types and configurations of guide rollers, including plain guide rollers, flanged guide rollers, grooved guide rollers, tapered guide rollers, cam follower guide rollers, and adjustable guide rollers. Each type and configuration caters to specific material handling needs and provides varying levels of guidance, support, and control.

China Standard Belt Conveyor Side Roller Guidance Roller Vertical Guide Roller  China Standard Belt Conveyor Side Roller Guidance Roller Vertical Guide Roller
editor by Dream 2024-05-08