China Professional Kiln Conveyor Quartz Ceramic Guide Roller Conveyor

Product Description

Application:
Fused silica ceramic roller is ideal substitute for graphite rolls and ceramic coating rolls, prevent oxidation and dross build-up, carrying and transmitting glass in glass horizontal tempering CHINAMFG and annealing kilns.

Brief Introduction:
Fused silica ceramic roller adopts fined high purity fused silica as raw material and made by foreign advanced grouting molding technique and processing manufacturing line.
Molding methods mainly are grouting and gel injection molding, dry pressing and cold isostatic pressing. We can produce big size of fused silica ceramic roller by these methods.
There are end caps and end shafts, usually made of metal, tightly connected at both ends of ceramic rolls.
In the solar energy industry, the service temperature is about 1150C. In glass industry, the Service temperature: about 900C.
 
Advantages:
1. Raw material with high purity, excellent chemical and physical properties
 2. Good surface smoothness, not easy to scratch glass
 3. High density without bubbles
 4. Very High Compressive Strength, Flexural Strength & Impact Strength at high temperature.
 5. Good wear resistance
 6. Small radial beat (run)
 7. Very low thermal expansion coefficient
 8. Strong thermal shock stability
 9. High precision in size
 10. No deformation under high temperature
 11. Long service life, The reliable axle neck joint technology(anti-loose technology)
 12. No pollution to glass
 13. High economic efficiency, can reduce the overall cost of belt conveyer, reduce maintenance working hours
 

Description Index Description Index
Raw Material Fused Silica Compression strength ≥ 60(MPa)
Purity ≥99.8% Transverse strength ≥30(Mpa)
Bulk Density ≥1.98 g/cm3 Radial Beat ≤0.10mm
Apparent Porosity 7-11% Press Compression 102 Mpa
Expasion Coefficient ≤0.6(x10-6/ºC) Chemical Composition SiO2
Surface Roughness ≤1.6um Shape Round, hollow, etc
OD Tolerance ±0.05mm Porosity 10%
T.I.R. (Tolerance in rotation) ≤0.10mm Packing Fumigate Wooden Case

Ceramic Roller Popular Sizes:

ID (mm) Length OD (mm) Length
15 – 25 1300mm 66 – 75 3400mm
26 – 30 1400mm 76 – 85 3400mm
31 – 35 1700mm 86 – 90 3400mm
36 – 40 1700mm 91 – 100 3500mm
41 – 45 2200mm 101 – 105 3700mm
46 – 55 3000mm 111 – 120 3900mm
61 – 65 3200mm 121 – 130 4000mm
All the sizes could be made according to customer’s drawings

 

About Us:

We are a professional provider for entire spare parts & service for glass processing machines.
Entire upgrade solution or single replacement unit could be selected freely by customer.
As a spare parts provider, we always believes in long-term value of maintaining good relationship with customers, and quality & service is our first concern, we have a team of engineers with tens of years experience in glass processing industry, especially in glass tempering CHINAMFG manufacturing, operation, maintenance, etc.
We will provide you quality products, competitive price, technical support
Products & Service Range:
Vacuum films/bags for laminated glass
Spare parts for glass tempering furnace
Spare parts for glass laminating line
Spare parts for insulating glass line
Spare parts for pre-processing machines
Tools
Materials
Testing Instruments
 

Certification: CE, ISO
Grade: Silica Oxide Regular Fine -250
Material: Alumina Ceramic, Fused Silica
Purity: 99.8%
Roughness: 1.6um
Tolerance: +,-0.05mm

guide roller

Can you explain the impact of guide rollers on the overall efficiency of material handling systems?

Guide rollers play a significant role in the overall efficiency of material handling systems. Here’s a detailed explanation of their impact:

  • Precise Material Movement:

Guide rollers are designed to guide and support the movement of materials along a desired path. By providing a stable and controlled surface for material conveyance, guide rollers ensure precise movement and positioning. This precision minimizes the risk of material deviation, misalignment, or collisions, allowing for smooth and efficient material flow within the system. Accurate material movement enables efficient processing, reduces downtime, and enhances overall productivity.

  • Reduced Friction and Energy Consumption:

Well-designed guide rollers with low-friction surfaces can significantly reduce the amount of energy required for material handling. By minimizing friction between the guide rollers and the conveyed materials, less power is needed to move the materials along the desired path. This reduction in energy consumption leads to improved energy efficiency and lower operational costs. Additionally, reduced friction helps extend the service life of the guide rollers by minimizing wear and heat generation.

  • Enhanced System Throughput:

Efficient guide rollers contribute to increased system throughput in material handling operations. By facilitating smooth and consistent material flow, guide rollers help eliminate bottlenecks and optimize the overall speed and capacity of the system. When materials can be conveyed quickly and reliably, the system can handle higher volumes of materials, leading to improved productivity and throughput. Guide rollers also enable efficient sorting, merging, or diverting of materials, further enhancing system throughput and flexibility.

  • Improved Product Quality:

The use of guide rollers in material handling systems helps maintain product quality and integrity. By guiding materials along a predetermined path, guide rollers prevent material damage, deformation, or contamination that can occur due to uncontrolled movement or collisions. This results in better product quality and reduces the risk of rework or product rejection. Guide rollers also ensure consistent material positioning, which is crucial for precision operations such as assembly, packaging, or quality control.

  • Minimized Downtime and Maintenance:

Efficient guide rollers can contribute to reduced downtime and maintenance requirements in material handling systems. When guide rollers are properly designed, installed, and maintained, they operate smoothly and reliably, minimizing the risk of failures or disruptions. High-quality guide rollers with durable materials and components can withstand the demands of continuous operation and heavy loads, reducing the need for frequent replacements or repairs. This leads to increased system uptime, reduced maintenance costs, and improved overall equipment effectiveness (OEE).

  • Worker Safety and Ergonomics:

Guide rollers contribute to a safer and more ergonomic working environment in material handling systems. By guiding materials along a predetermined path, guide rollers help prevent material spillage, which can create tripping hazards or pose risks to workers. Additionally, guide rollers facilitate smooth and controlled material movement, reducing the physical strain on workers during manual material handling tasks. This promotes a safer and more comfortable workplace, minimizing the risk of injuries and improving overall worker productivity.

In summary, guide rollers have a significant impact on the overall efficiency of material handling systems. They enable precise material movement, reduce friction and energy consumption, enhance system throughput, improve product quality, minimize downtime and maintenance, and contribute to worker safety and ergonomics. By selecting and maintaining high-quality guide rollers, material handling operations can achieve optimal efficiency, productivity, and cost-effectiveness.

guide roller

What safety considerations should be taken into account when using guide rollers in industrial settings?

When using guide rollers in industrial settings, several safety considerations should be taken into account to ensure the well-being of personnel and the safe operation of equipment. Here are some important safety considerations:

  • Guarding and Enclosure:

Guide rollers should be properly guarded and enclosed to prevent accidental contact with moving parts. Guards and enclosures should be designed and installed in accordance with applicable safety standards and regulations. They should effectively restrict access to the guide rollers, minimizing the risk of entanglement, pinching, or crushing hazards. Adequate guarding and enclosure ensure that only authorized personnel can access the guide rollers for maintenance or inspection purposes, reducing the potential for accidents or injuries.

  • Lockout/Tagout Procedures:

Lockout/tagout procedures should be implemented when performing maintenance or servicing tasks on guide rollers. Lockout/tagout procedures involve isolating and de-energizing the conveyor system, ensuring that it cannot be accidentally started or operated during maintenance activities. This prevents unexpected movement of the guide rollers, reducing the risk of personnel getting caught or injured. Lockout/tagout procedures should be strictly followed, and personnel should be trained on their proper implementation to maintain a safe working environment.

  • Proper Training and Education:

All personnel involved in the operation, maintenance, or servicing of guide rollers should receive proper training and education on safety procedures and best practices. They should be familiar with the potential hazards associated with guide rollers and understand how to safely operate, inspect, and maintain them. Training should cover topics such as lockout/tagout procedures, emergency response protocols, hazard identification, and safe work practices. Regular refresher training sessions should be conducted to reinforce safety awareness and ensure that personnel stay updated with the latest safety guidelines.

  • Maintenance and Inspection:

Regular maintenance and inspection of guide rollers are essential for identifying and addressing potential safety issues. Adequate lubrication, cleaning, and adjustment of guide rollers should be performed according to manufacturer recommendations. Regular inspections should be conducted to check for signs of wear, damage, or misalignment. Any identified issues should be promptly addressed to prevent accidents or equipment failures. A systematic maintenance and inspection program helps ensure that guide rollers are in proper working condition, minimizing the risk of safety incidents.

  • Proper Lifting and Handling:

When lifting or handling guide rollers, proper lifting techniques and equipment should be used to prevent strains, sprains, or other musculoskeletal injuries. Guide rollers can be heavy and awkward to handle, so personnel should receive training on safe lifting practices. Appropriate lifting aids, such as hoists or cranes, should be used when necessary. Additionally, personnel should wear appropriate personal protective equipment (PPE), such as gloves or safety glasses, to protect against potential hazards during lifting and handling operations.

  • Emergency Stop Systems:

Guide rollers should be equipped with emergency stop systems that allow for immediate shutdown of the conveyor system in case of an emergency or hazardous situation. Emergency stop buttons or pull cords should be strategically located and easily accessible along the conveyor line. Personnel should be trained on how to use these emergency stop systems effectively. Regular testing and maintenance of the emergency stop systems should be conducted to ensure their reliable operation during critical situations.

In summary, when using guide rollers in industrial settings, several safety considerations should be taken into account. These include proper guarding and enclosure, implementation of lockout/tagout procedures, providing adequate training and education to personnel, performing regular maintenance and inspections, following proper lifting and handling practices, and ensuring the availability and functionality of emergency stop systems. By prioritizing safety and adhering to these considerations, the risks associated with guide rollers can be minimized, promoting a safe working environment and reducing the likelihood of accidents or injuries.

guide roller

Can you explain the primary functions and role of a guide roller in machinery?

A guide roller plays crucial functions and holds a significant role in machinery. Here’s a detailed explanation of the primary functions and role of a guide roller:

  • Guidance and Alignment:

One of the primary functions of a guide roller is to provide guidance and alignment for moving components within machinery. It ensures that objects or materials follow a predetermined path or track, preventing them from deviating or straying off course. The guide roller’s smooth or grooved surface, along with its rotational movement, helps maintain proper alignment and prevents misalignment or unwanted movements. By guiding the motion of objects, the guide roller ensures accurate positioning and efficient operation of the machinery.

  • Support and Load Distribution:

A guide roller serves as a support mechanism, carrying the weight of objects or loads within the machinery. It helps distribute the load evenly, preventing excessive stress or strain on specific components. By providing support and load distribution, the guide roller enhances the stability and overall performance of the machinery. It reduces the risk of component failures, improves operational efficiency, and extends the lifespan of the machinery.

  • Friction Reduction:

Guide rollers also play a role in reducing friction within machinery. As objects move along the guide roller’s surface, the roller’s design minimizes contact friction between the object and the machinery’s components. This friction reduction helps to conserve energy and prevent excessive wear and tear on both the objects being transported and the machinery itself. By reducing friction, guide rollers contribute to smoother operation, lower maintenance requirements, and improved overall efficiency.

  • Prevention of Damage and Misalignment:

The presence of guide rollers helps prevent damage and misalignment of objects or materials within machinery. By providing a designated path or track, guide rollers ensure that moving components stay in the intended position and avoid colliding with other parts of the machinery. This prevents potential damage to the objects being transported and the machinery itself. Additionally, guide rollers help prevent misalignment, which could lead to operational issues, decreased performance, and increased risk of accidents or mechanical failures.

  • Noise and Vibration Reduction:

Guide rollers contribute to noise reduction and vibration damping within machinery. The rotational movement of the guide roller absorbs and dissipates vibrations generated during operation, minimizing the transmission of vibrations to other parts of the machinery. This reduction in vibration helps to maintain a quieter working environment, reduces the risk of noise-related health issues for operators, and improves overall user comfort.

In summary, the primary functions and role of a guide roller in machinery include providing guidance and alignment for moving components, offering support and load distribution, reducing friction, preventing damage and misalignment, and contributing to noise and vibration reduction. By fulfilling these functions, guide rollers enhance the overall performance, reliability, and longevity of machinery in various industrial applications.

China Professional Kiln Conveyor Quartz Ceramic Guide Roller Conveyor  China Professional Kiln Conveyor Quartz Ceramic Guide Roller Conveyor
editor by CX 2023-12-14