China Professional 54954 Guide Roller for Road Milling Discharge Conveyor

Product Description

Product Parameters

Part Xihu (West Lake) Dis. roller
Applicable machines Cold Milling Machine
Weight 1.34kg
P/N 54954
Warranty 6months
Materials  
Machine Model W195 W1900 W2000 W2100 W205
Position Conveyor unit

Product Description

Idlers are an important piece of any undercarriage on steel track or rubber track construction equipment. Most idlers come as complete idler groups including the arms or brackets allowing it to bolt to the adjuster or yoke of your machine. Our wear-resistant idlers are lubricated for life and ensure the machine tracks precisely. Just let us know what you need and we will help you find it and get it shipped to you quickly, at a great price.

Detailed Photos

 

 

Company Profile

   HangZhou CHINAMFG Machinery Technology Co., Ltd. integrates scientific research, design, production and operation, specializing in the production of various road milling machine picks, rotary drilling bits, coal mining machine picks, trenching machine picks, roadheader picks, Stump grinder teeth, etc. As a high-quality supplier of CHINAMFG G in China, we have won the praise and trust of customers in the industry with stable quality and excellent service.
   The company has established a long-term cooperative research and development relationship with HangZhou University of Technology, and has been deeply involved in the field of alloy welding for 20 years. Vacuum alloy welding and heat treatment technology has been at the domestic leading level. The company has established a perfect quality control system and passed the ISO9001: 2000 international quality system certification. The road milling machine picks has obtained the certification of “National Patent” and “High-tech Product of ZheJiang Province”. In order to better serve customers from all over the world, a subsidiary company, ZheJiang Boke International Trade Co., Ltd, has been established in 2571.
   “Explore secrets and seek truth, heaven rewards those who work hard” is the development motto of CHINAMFG Machinery. In line with the business philosophy of integrity, professionalism and enthusiasm, we welcome customers and friends to visit us for guidance and cooperation!
 

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After-sales Service: Aftersales Services Available
Warranty: 6 Months
Type: Guide Roller
Application: Conveyor Unit
Certification: CE, ISO9001: 2000
Condition: New
Samples:
US$ 13.5/Piece
1 Piece(Min.Order)

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Customization:
Available

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guide roller

What advantages do guide rollers offer compared to other conveyor system components?

Guide rollers offer several advantages compared to other conveyor system components. Here’s a detailed explanation of the advantages of guide rollers:

  • Precise and Controlled Motion:

Guide rollers play a key role in achieving precise and controlled motion in conveyor systems. They provide continuous guidance and alignment for the materials or objects being transported, ensuring smooth and accurate movement along the desired path. Guide rollers help prevent lateral movement, misalignment, and deviations, resulting in precise positioning and controlled motion throughout the conveyor system.

  • Enhanced Stability:

Guide rollers contribute to enhanced stability in conveyor systems. By distributing the load evenly across multiple rollers, they help maintain balance and prevent excessive stress on any individual component. This load distribution minimizes the risk of roller damage, wear, or failure, resulting in a stable and reliable conveyor operation. The enhanced stability provided by guide rollers reduces the chances of material spillage, wobbling, or tilting, ensuring safe and efficient material handling.

  • Reduced Friction and Energy Consumption:

Guide rollers are designed to minimize friction and energy consumption in conveyor systems. The smooth surface configuration of guide rollers, often with low-friction characteristics, allows materials or objects to move with minimal resistance. This reduced friction not only results in smoother motion and improved efficiency but also helps decrease the energy required to drive the conveyor system. By reducing friction and energy consumption, guide rollers contribute to cost savings and environmental sustainability.

  • Flexibility and Adaptability:

Guide rollers offer flexibility and adaptability in conveyor systems. They can be easily integrated into various conveyor configurations and are compatible with different types of materials and objects. Guide rollers can be customized in terms of dimensions, materials, flange configurations, and mounting options to meet specific industry or application requirements. This flexibility allows for seamless integration and adaptability to different conveyor system designs, making guide rollers a versatile choice for material handling.

  • Ease of Maintenance:

Guide rollers are generally easy to maintain in conveyor systems. They typically have accessible areas for lubrication and cleaning, facilitating routine maintenance tasks. Guide rollers can be designed with features such as removable shafts or easy-to-replace components, simplifying maintenance and minimizing downtime. The ease of maintenance associated with guide rollers helps improve overall system uptime, extend component lifespan, and reduce maintenance costs.

  • Cost-Effectiveness:

Guide rollers offer a cost-effective solution for conveyor systems. Compared to other conveyor components, such as complex guiding systems or automated tracking mechanisms, guide rollers are relatively simple in design and construction. They are typically more affordable and easier to install and maintain. The cost-effectiveness of guide rollers makes them a practical choice for a wide range of industries and applications, without compromising performance or reliability.

Overall, guide rollers provide advantages such as precise and controlled motion, enhanced stability, reduced friction and energy consumption, flexibility and adaptability, ease of maintenance, and cost-effectiveness. These advantages make guide rollers a preferred choice for achieving efficient and reliable material handling in conveyor systems.

guide roller

What are the signs that indicate a need for guide roller replacement or maintenance, and how can they be diagnosed?

Proper maintenance and timely replacement of guide rollers are crucial for the efficient and safe operation of conveyor systems. Here are some signs that indicate a need for guide roller replacement or maintenance, along with diagnostic methods:

  • Excessive Noise:

If guide rollers produce excessive noise during operation, it may indicate a problem. Unusual grinding, squeaking, or rattling noises can be signs of worn-out or damaged guide rollers. To diagnose the issue, the conveyor system should be observed and listened to during operation. If the noise persists even after cleaning or lubricating the guide rollers, it may be necessary to inspect them more closely for wear, misalignment, or other issues.

  • Uneven or Erratic Material Movement:

If materials on the conveyor system exhibit uneven or erratic movement, it could be a sign of guide roller problems. Misaligned or worn-out guide rollers may cause materials to veer off course, tilt, or become stuck. Visual observation of material movement along the conveyor path can help diagnose this issue. If materials consistently deviate from the intended path or exhibit inconsistent movement, it may be necessary to inspect the guide rollers for proper alignment, damage, or wear.

  • Excessive Vibration:

Excessive vibration in the conveyor system can indicate problems with guide rollers. Misaligned or damaged guide rollers can cause increased vibration, which can affect the overall stability and performance of the system. To diagnose this issue, the conveyor system should be observed during operation. Excessive vibration can be visually detected or felt by touching the conveyor frame or components. If excessive vibration is present, the guide rollers should be inspected for alignment issues, damage, or excessive wear.

  • Uneven Wear Patterns:

Inspecting the wear patterns on guide rollers can provide valuable information about their condition. Uneven wear patterns, such as flat spots, grooves, or excessive wear on specific areas, may indicate misalignment, improper loading, or damage to the guide rollers. Visual inspection of the guide rollers and comparing the wear patterns across multiple rollers can help diagnose this issue. If significant uneven wear is observed, it may be necessary to replace the affected guide rollers and investigate the underlying causes.

  • Physical Damage:

Physical damage to guide rollers, such as cracks, breaks, or deformations, is a clear indication that maintenance or replacement is needed. Visual inspection of the guide rollers should be conducted regularly to identify any visible signs of damage. If damaged guide rollers are detected, they should be replaced promptly to prevent further deterioration and potential system failures.

  • Increased Friction or Resistance:

If there is a noticeable increase in friction or resistance during the movement of the conveyor system, it may indicate problems with the guide rollers. Excessive friction can lead to increased power consumption, reduced efficiency, and accelerated wear of other components. To diagnose this issue, the conveyor system should be observed for any signs of dragging, sticking, or increased effort required for material movement. If increased friction or resistance is present, the guide rollers should be inspected for proper lubrication, cleanliness, or signs of damage.

In summary, several signs indicate a need for guide roller replacement or maintenance, including excessive noise, uneven or erratic material movement, excessive vibration, uneven wear patterns, physical damage, and increased friction or resistance. These signs can be diagnosed through visual observation, listening to the conveyor system during operation, inspecting wear patterns, checking for physical damage, and monitoring the overall performance and behavior of the system. Regular inspection and proactive maintenance of guide rollers are essential to ensure optimal conveyor system performance and prevent potential safety hazards.

guide roller

What are the different types and configurations of guide rollers available in the market?

In the market, there are various types and configurations of guide rollers available to cater to different industrial applications. Here’s a detailed explanation of the different types and configurations:

  • Plain Guide Rollers:

Plain guide rollers, also known as cylindrical guide rollers, have a smooth surface without any grooves or flanges. They are commonly used when minimal guidance is required, and the primary function is to support and facilitate smooth movement. Plain guide rollers are suitable for applications where objects or materials need to be guided without significant lateral forces or directional control.

  • Flanged Guide Rollers:

Flanged guide rollers have built-in flanges on one or both sides of the roller. The flanges act as barriers to prevent objects from deviating or slipping off the roller. They provide enhanced lateral guidance and help maintain proper alignment during material handling. Flanged guide rollers are commonly used in conveyor systems, material transport applications, and scenarios where precise tracking and alignment are critical.

  • Grooved Guide Rollers:

Grooved guide rollers have one or more grooves along their circumference. These grooves provide additional guidance and increase the contact area between the roller and the object being transported. The grooves help prevent lateral movement and improve the overall stability of material handling. Grooved guide rollers are commonly used in applications that involve curved tracks, cornering, or situations where objects may be subjected to lateral forces.

  • Tapered Guide Rollers:

Tapered guide rollers have a tapered or conical shape, with a larger diameter at one end and a smaller diameter at the other. The tapered design allows for smooth transitions and alignment when objects move from one roller to another. Tapered guide rollers are often used in conveyor systems, sorting processes, and applications where objects need to be guided through changing directions or different stages of material handling.

  • Cam Follower Guide Rollers:

Cam follower guide rollers have a specialized design with a stud or shaft attached to the roller. They are used in applications where the guide roller needs to follow a specific cam profile or track. The cam follower design allows for precise and controlled movement along the cam surface, making them suitable for applications such as automation, indexing mechanisms, and machinery that require synchronized motion.

  • Adjustable Guide Rollers:

Adjustable guide rollers are designed with a mechanism that allows for easy adjustment of the roller’s position, height, or angle. They offer flexibility in aligning and positioning the guide rollers to accommodate different material handling requirements or changing operational conditions. Adjustable guide rollers are commonly used in conveyor systems, assembly lines, and applications where frequent adjustments or customization are necessary.

It’s important to note that these are general categories, and there can be variations and combinations of different features and configurations available in the market. The choice of guide roller type and configuration depends on factors such as the specific application, material handling needs, load requirements, and environmental conditions.

In summary, the market offers different types and configurations of guide rollers, including plain guide rollers, flanged guide rollers, grooved guide rollers, tapered guide rollers, cam follower guide rollers, and adjustable guide rollers. Each type and configuration caters to specific material handling needs and provides varying levels of guidance, support, and control.

China Professional 54954 Guide Roller for Road Milling Discharge Conveyor  China Professional 54954 Guide Roller for Road Milling Discharge Conveyor
editor by CX 2024-03-28