China manufacturer Abrasion Resistant Conveyor Guide Roller HDPE Roller UHMW PE Roller

Product Description

Product Description

abrasion resistant conveyor guide roller HDPE roller UHMW PE roller

The UHMW Conveyor Roller is made of virgin PE-UHMW material. plastic conveyor rollers are widely used in open dusty and highly corrosive environments, such as mines, power plants, steel plants, stone plants, cement plants and coking plants, coal preparation plants, salt plants, alkali plants, chemical fertilizer Transportation sites such as factories and docks.

Characteristics & Features:
High-Density Material Suitable for High Humidity and High Pollution Environments
Anti-Acidic / Anti-Alkaline Power saving
Anti-Static cost saving
Low Noise & Friction Recyclable
good Dynamic Balancing wide temperature adaptability
50%Lighter than Steel Rollers Lightweight, easy installation
Safe and poison-free and can contact with food and medicine

Name UHMW Conveyor Roller Steel Idler Ceramic Idler
Chemical resistance 
(strong acid, strong shout)
X
Toughness 
(subject to large external force)
Not Fragile Not Fragile Fragile
Bearing tightness Very Good Commonly Poor
Surface adhesion Not Easy Easy Easy
Sliding friction coefficient 
(for belt)
Less 0.10-0.15 Larger 0.68-0.80 Larger
Wear resistance Good Commonly Good
Wear on belt Small Easy Wear Easy Wear
Operation power consumption 
(1 for steel idler)
0.85 1 1.05
Noise and vibration Lower High Higher
Weight 4 10 15
Installation and maintenance Easy installation Maintenance free Heavy installation & maintenance work Heavy installation &maintcnance work
Water absorption rate Less Less More
Impact resistance X
Price 2.5 1 3.5
Service life(years) 5-8 1-2 1-2

outer diameter
D1(mm)
Shaft diameter
D2(mm)
Customized Bearing Type
(HRB/LYC/SKF)
Bearing size
Dia76 Dia20 Length customization:
L1, L2, L3, L4, L5

Shaft head customization:
 milling, punching, threading

6204 20*47*14
Dia89 Dia20 6204 20*47*14
Dia102 Dia20 6204 20*47*14
Dia25 6205 25*52*15
Dia108 Dia20 6304 20*52*15
Dia25 6205 25*52*15
Dia114 Dia25 6205 25*52*15
Dia127 Dia25 6305 25*62*17
Dia30 6306 30*72*19
Dia133 Dia25 6305 25*62*17
Dia140 Dia25 6305 25*62*17
Dia152 Dia35 6307 35*80*21
Dia159 Dia35 6307 35*80*21

Product Details

UHMW conveyor rollers are widely used in cement, coal, gravel, fertilizers, ports, chemicals, quarrying, zinc mining, grain. General industry Coal Mining, Cement, Concrete, Limestone, and Quarry.
Chemical Industry Fertilizer, Salt, Sugar, Pulp Paper, Acid, and Alkaline.Other Material Handling Equipment system.

About Us

Our HDPE conveyor roller has physical and chemical properties, such as excellent
wear resistance, low friction coefficient, and corrosion resistance.
UHMWPE conveyor roller has self-lubrication and it is not easy to hard to die even in bad working conditions. Widely used in original transportation places where the dust is bigger and the environment has high corrosion, such as food, medicine, cement, coal, concrete, gravel, grain, fertilizers, chemicals, acid and alkaline and other material handling equipment system.
Our company has its own laboratory, we will HDPE/UHMWPE pipe raw materials and finished rollers for testing, and prohibit the outflow of unqualified products.
We provide you with a 24-hours service on the polymer conveyor rollers, we have a sales team of 10 people and a production team of 80 workers to solve the problem with HDPE conveyor roller.

Certifications

Packaging & Shipping

Packing Details: Standard wooden package box or as per your requirements.
Delivery Details: 15-25 days according to your early payment.

Customer Visits

FAQ

Q1: What is the main size of your HDPE /UHMWPE conveyor roller?
A1:φ89,φ102,φ108,φ114,φ127,φ133,φ140,φ152,φ159, The length could be customized. So please do not worry about the size.

Q2: What color of plastic conveyor rolleryou can produce?
A2: Our common colors are black and blue. we can produce other colors according to your requirement too.

Q3:Have you exported to Europe?
A3: Yes, we have. Not only Europe but also the other continents are using our conveyor roller.

Q4:Do you make a customized logo on the HDPE/UHMWPE conveyor rollers?
A4: Yes, we do. Just send your artwork for the logo. We will print the logo on the seals as your request.

Q5: Could you provide a product customization service?
A5: Yes, and it’s better to get your drawing or idea of it.

Q6: Is the sample available before mass production? 
A6: Yes, a small block sample is free but the freight is by your side; If the sample size is the same as the mass production order, the customer needs to pay the sample cost and freight and we will return the cost after placing the order here.

Q7: Where is your factory located?
A7: Our company is located in HangZhou City, ZheJiang Province.

Q8:How does your company guarantee the quality of the product?
A8:Firstly, we will send the sample to confirm the quality;
Secondly, our QC department will check the quality during and after the mass production;
Thirdly, our company also welcome customer and the third party’s inspection.

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Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Grooved Conveyor Idler
Product Name: HDPE Conveyor Rollers
Advantage: Wear and Corrosion Resistance
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Customization:
Available

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guide roller

How do guide rollers contribute to precise and controlled motion in conveyor systems?

In conveyor systems, guide rollers play a crucial role in ensuring precise and controlled motion. Here’s a detailed explanation of how guide rollers contribute to achieving precise and controlled motion in conveyor systems:

  • Guidance and Alignment:

Guide rollers are strategically positioned along the conveyor system to provide continuous guidance and alignment for the transported materials or objects. The design of guide rollers, such as flanges, grooves, or tapered shapes, helps maintain the proper orientation and prevents lateral movement or misalignment. By guiding the materials or objects along the desired path, guide rollers ensure precise and controlled motion, preventing deviation or disruptions in the conveyor system.

  • Smooth and Low-Friction Movement:

Guide rollers are designed to offer smooth and low-friction movement. The surface configuration of guide rollers, often smooth or with minimal friction characteristics, reduces resistance and allows materials or objects to glide easily along the conveyor. This smooth movement minimizes jerks, vibrations, and inconsistencies, contributing to precise and controlled motion. It facilitates the accurate positioning and delivery of materials or objects to their intended destinations within the conveyor system.

  • Load Distribution and Stability:

Guide rollers distribute the load evenly across the conveyor system, contributing to stability and controlled motion. As materials or objects pass over the guide rollers, the load is shared among multiple rollers, preventing excessive stress on any individual roller. This load distribution minimizes the risk of roller damage, wear, or failure, ensuring consistent and reliable motion. The stability provided by guide rollers allows for precise control and avoids issues like wobbling, tilting, or material spillage during transportation.

  • Acceleration and Deceleration Control:

Guide rollers assist in controlling the acceleration and deceleration of materials or objects within the conveyor system. By adjusting the spacing and configuration of guide rollers, the speed changes can be managed more precisely. Guide rollers can be strategically positioned closer together to slow down the motion or spaced farther apart to allow for faster speeds. This control over acceleration and deceleration ensures a smooth and controlled transition between different conveyor sections or when starting and stopping the conveyor system.

  • Cam Follower Rollers for Synchronized Motion:

In conveyor systems that require synchronized motion or precise positioning, cam follower rollers are used. These specialized guide rollers are designed to follow a specific cam profile or track, allowing for accurate and controlled movement. Cam follower rollers ensure that multiple materials or objects on the conveyor system move in sync, maintaining precise spacing and alignment. They are commonly used in applications such as indexing mechanisms, assembly lines, or processes that require coordinated motion.

Overall, guide rollers contribute to precise and controlled motion in conveyor systems through their guidance and alignment capabilities, smooth and low-friction movement, load distribution and stability, control over acceleration and deceleration, and the use of specialized cam follower rollers. By incorporating these design features, guide rollers facilitate accurate material handling, minimize errors or deviations, and ensure efficient and reliable operation of conveyor systems.

guide roller

How do guide rollers contribute to the adaptability and versatility of conveyor systems in various settings?

Guide rollers play a critical role in enhancing the adaptability and versatility of conveyor systems in various settings. Here’s a detailed explanation of their contributions:

  • Flexible Path Routing:

Guide rollers enable flexible path routing, allowing conveyor systems to navigate complex layouts and adapt to different settings. By guiding the materials along specific paths, guide rollers facilitate precise material movement around obstacles, corners, inclines, or declines. This flexibility in path routing enables conveyor systems to be customized and configured to suit the specific requirements of different environments, layouts, or production processes. It allows for efficient space utilization and the integration of conveyors into existing infrastructure, making conveyor systems adaptable to a wide range of settings.

  • Multiple Conveyor Configurations:

Guide rollers enable the creation of multiple conveyor configurations, enhancing the versatility of conveyor systems. By combining straight sections, curves, merges, and diverges, conveyor systems can be configured to accommodate various material flow patterns and operational needs. Guide rollers provide the necessary support and alignment to ensure smooth transitions between different conveyor sections, allowing materials to be efficiently transferred, merged, sorted, or diverted. This versatility enables conveyor systems to be adapted for different processes, such as assembly lines, distribution centers, warehouses, or manufacturing facilities.

  • Adjustable Speed and Control:

Guide rollers contribute to the adaptability of conveyor systems by enabling adjustable speed and control. By adjusting the rotational speed of the guide rollers, the speed of material movement can be customized to match the specific requirements of different processes or settings. This flexibility in speed control allows conveyor systems to handle a wide range of materials, from delicate or fragile items that require gentle handling to heavy or bulky items that require faster conveyance. Adjustability in speed and control enhances the versatility of conveyor systems and ensures optimal material handling in various settings.

  • Modularity and Scalability:

Guide rollers facilitate the modularity and scalability of conveyor systems, making them adaptable to changing production needs or facility layouts. Conveyor systems can be designed with modular components, including guide rollers, that can be easily reconfigured, added, or removed as required. This modularity allows for efficient system expansion, modification, or reconfiguration without significant downtime or disruption. Guide rollers can be adjusted, replaced, or repositioned to accommodate changes in material types, sizes, or handling requirements. The scalability and modularity provided by guide rollers make conveyor systems versatile and adaptable to evolving operational needs.

  • Material Compatibility:

Guide rollers contribute to the adaptability of conveyor systems by accommodating a wide range of materials. They can be designed with different materials, surface textures, or coatings to suit specific material characteristics, such as size, shape, weight, or fragility. Guide rollers with specialized surfaces, such as non-slip coatings or friction-reducing materials, can be used for conveying items that require additional grip or gentle handling. This material compatibility enhances the versatility of conveyor systems, allowing them to handle diverse products or materials in various settings, from lightweight packages to heavy-duty items.

In summary, guide rollers significantly contribute to the adaptability and versatility of conveyor systems in various settings. They enable flexible path routing, support multiple conveyor configurations, allow for adjustable speed and control, facilitate modularity and scalability, and accommodate a wide range of materials. By leveraging the capabilities of guide rollers, conveyor systems can be tailored to meet the specific needs of different industries, processes, or layouts, making them adaptable and versatile in diverse settings.

guide roller

In what industries or scenarios are guide rollers commonly employed?

Guide rollers find widespread application in various industries and scenarios where precise guidance and support of moving objects are required. Here’s a detailed explanation of the industries or scenarios where guide rollers are commonly employed:

  • Manufacturing:

In the manufacturing industry, guide rollers are extensively used in production lines and assembly processes. They guide and support the movement of components, subassemblies, or finished products along conveyor systems, ensuring smooth and efficient material flow. Guide rollers are employed in industries such as automotive, electronics, consumer goods, and industrial equipment manufacturing.

  • Material Handling and Logistics:

In material handling and logistics operations, guide rollers play a vital role in conveyor systems and transportation equipment. They guide packages, parcels, or pallets through sorting, distribution, and storage processes, enhancing productivity and reducing handling errors. Guide rollers are commonly employed in warehouses, distribution centers, airports, and shipping facilities.

  • Packaging:

The packaging industry extensively utilizes guide rollers in various packaging machinery and systems. They facilitate the smooth movement and alignment of packaging materials, such as boxes, cartons, bottles, or bags, during filling, sealing, labeling, and palletizing operations. Guide rollers contribute to efficient packaging processes and consistent product quality.

  • Printing and Paper Handling:

In printing and paper handling applications, guide rollers are essential components in printing presses, paper mills, and document processing equipment. They guide paper, cardstock, or other printable media through the printing or processing stages, ensuring accurate registration, smooth feeding, and reliable operation. Guide rollers are critical in maintaining print quality and preventing paper jams or misalignments.

  • Textile and Garment Industry:

The textile and garment industry utilizes guide rollers in various stages of textile production, including spinning, weaving, knitting, and fabric finishing. They guide yarns, threads, or fabrics through machinery, ensuring proper tension, alignment, and controlled movement. Guide rollers contribute to high-quality textile production and efficient fabric handling.

  • Automation and Robotics:

In automation and robotics applications, guide rollers are employed in robotic arms, pick-and-place systems, and automated guided vehicles (AGVs). They guide the movement of robotic components, tools, or end-effectors, ensuring precise positioning, accurate path following, and collision avoidance. Guide rollers enhance the reliability and efficiency of automated processes.

  • Woodworking and Furniture:

In woodworking and furniture manufacturing, guide rollers are used in saws, routers, planers, and other woodworking machinery. They guide and support workpieces during cutting, shaping, and milling operations, ensuring precise and controlled material removal. Guide rollers contribute to the accuracy and quality of woodworking processes.

In summary, guide rollers are commonly employed in industries and scenarios that involve material handling, manufacturing, logistics, packaging, printing, textile production, automation, woodworking, and furniture manufacturing. Their versatility and ability to provide accurate guidance and support make them essential components in various industrial applications.

China manufacturer Abrasion Resistant Conveyor Guide Roller HDPE Roller UHMW PE Roller  China manufacturer Abrasion Resistant Conveyor Guide Roller HDPE Roller UHMW PE Roller
editor by Dream 2024-05-16