China Hot selling Conveyor Side Guide Rollers, Garland Idlers, Vertical Roll, Return Bracket

Product Description

 

Yuanxin Machinery conveyor rollers idlers includes both steel and HDPE carry and return rollers, rubber disc impact and return rollers. The rollers and frames are produced to different standards or designs according to your special working condition requirements with innovative and maintenance saving designs. Our rollers are equipped with quality deep ball bearings for maximum life. Our rollers are suitable for belt widths 400-2000. Larger sizes also available on your special requirements. Our roller service life can be 30,000 to 50,000 hours under normal working condition and maintenance.

Product Parameters

 

Basic information
1 Brand LONGBAOYUAN
2 Roller Diameter 63.5 to 219mm.
3 Roller Length 190 to 3500mm.
4 Roller Pipe: Q235 high-precision ERW seam carbon steel pipe with roundness and straightness to ensure well-balanced rotation.
5 Shaft Accurate shaft are made of cold-drawn bright round steel, which is superior in corrosion resistance and stiffness.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned.
6 Bearing: Ball bearing provided with good clearance, shield deep-groove to ensure a nice fit and off-set any expected temperature rise during operation by means of internal clearance OR according to your requirements.
7 Bearing Brand Domestic famous brands HangZhou and HangZhou production, or according to your requirements.
8 Seals Optimum structure with non-contact type, durable, less rotation-resistance and long life-span feautres, particularly for a long-distance and large capacity conveyor for bulk material. It is approved by national authoritative organization that seal is dustproof and waterproof, its performance has a long way exceeded the GB and JIS standard after our repeated research and development.
9 Color Black, green, red, blue, yellow and customized colors are available
10 Life Time 30000-50000hours
11 Production 800-1000pcs/day.

Conveyor Roller Idler Parameters

Standard Diameter Length scope ( mm) Bearings Type Idler’s Shell Wall Thickness
mm Inch (Min~Max)
63.5 2 1/2 150~3500 204 3.0mm~3.75mm
76 3 150~3500 204 205 3.0mm~4.0mm
89 3 1/3 150~3500 204 205 3.0mm~4.0mm
102 4 150~3500 3.5mm~4.0mm
108 4 1/4 150~3500 3.5mm~4.0mm
114 4 1/2 150~3500 3.5mm~4.5mm
127 5 150~3500 3.5mm~4.5mm
133 5 1/4 150~3500 306 3.5mm~4.5mm
140 5 1/2 150~3500 306 3.5mm~4.5mm
152 6 150~3500 4.0mm~4.5mm
159 6 1/4 150~3500 4.0mm~4.5mm
165 6 1/2 150~3500 308 4.5mm~6.0mm
177.8 7 150~3500 309 4.5mm~6.0mm
190.7 7 1/2 150~3500 309 4.5mm~6.0mm
194 7 5/8 150~3500 310 4.5mm~6.0mm
219 8 5/8 150~3500 4.5mm~6.0mm

Our Advantages

ZheJiang Yuanxin Conveyor Machinery Co., Ltd
1, Over 20 years experience on design, producing, install, innovate and maintain belt conveyor equipment, components and services.
2, Certified by SGS, BV and ISO9001:2008
3, Mine products safety mark certificate issued by national administration of work safety mine safety standard center.
4, High-quality raw material selection guarantee rollers working lifetime 3-50000 hours.
5, Energy Saving: roller rotating resistance is 30% lower than national standards, which can save 40% power consumption per hour.
6. Each roller would be through strict inspection and test to ensure every out coming roller are of true high quality.
7. Our return/carrier/trough roller has high precision structure, composing as many as 9 seal parts which ensure the roller good capability of water and dust resistance. With rubber or steel seals, multi-labyrinth seals.
8. The bearing housing and tube is full welded to ensure the well contact of the whole roller. Grease is permanent lubricant.
9. Roller surface could be painted any color as per customer request.
10. Material: normally Q235 tube (specially for conveyor roller), A3 cold-drawn shaft (Could be of very high precision to meed different customer requirement.)
Welcome to contact us at any time for conveyor roller/idler. We are professional and excellent in technology and service.
We know how to make our converyor roller to move your business!

Applications

 

 

Packaging & Shipping

Company Profile

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FAQ

Q1. Can I have a sample order for conveyor roller
Yes, we welcome sample order to test and check quality.
Q2. What about the lead time?
1) 2–3 days for sample
2) 20–30 days for mass production. If urgent,we have green channel.
Q3. Do you have any MOQ limit for conveyor roller order?
Low MOQ, 1pc for sample checking is available
Q4. Is it OK to print my logo on conveyor roller product?
Yes. Please inform us your logo or design before mass production
Q5. How to guarantee your quality?
We are 1 of the top suppliers of International famous mining company over years. Excellent quality is well accepted.
Please contact us for more details.

 

 

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Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Quarrying, Cement and Grain Depot Transport
Structure: Variable Groove Angle Roller
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Free conveyor roller idler sample available
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

guide roller

Can you explain the impact of guide rollers on the overall efficiency of material handling systems?

Guide rollers play a significant role in the overall efficiency of material handling systems. Here’s a detailed explanation of their impact:

  • Precise Material Movement:

Guide rollers are designed to guide and support the movement of materials along a desired path. By providing a stable and controlled surface for material conveyance, guide rollers ensure precise movement and positioning. This precision minimizes the risk of material deviation, misalignment, or collisions, allowing for smooth and efficient material flow within the system. Accurate material movement enables efficient processing, reduces downtime, and enhances overall productivity.

  • Reduced Friction and Energy Consumption:

Well-designed guide rollers with low-friction surfaces can significantly reduce the amount of energy required for material handling. By minimizing friction between the guide rollers and the conveyed materials, less power is needed to move the materials along the desired path. This reduction in energy consumption leads to improved energy efficiency and lower operational costs. Additionally, reduced friction helps extend the service life of the guide rollers by minimizing wear and heat generation.

  • Enhanced System Throughput:

Efficient guide rollers contribute to increased system throughput in material handling operations. By facilitating smooth and consistent material flow, guide rollers help eliminate bottlenecks and optimize the overall speed and capacity of the system. When materials can be conveyed quickly and reliably, the system can handle higher volumes of materials, leading to improved productivity and throughput. Guide rollers also enable efficient sorting, merging, or diverting of materials, further enhancing system throughput and flexibility.

  • Improved Product Quality:

The use of guide rollers in material handling systems helps maintain product quality and integrity. By guiding materials along a predetermined path, guide rollers prevent material damage, deformation, or contamination that can occur due to uncontrolled movement or collisions. This results in better product quality and reduces the risk of rework or product rejection. Guide rollers also ensure consistent material positioning, which is crucial for precision operations such as assembly, packaging, or quality control.

  • Minimized Downtime and Maintenance:

Efficient guide rollers can contribute to reduced downtime and maintenance requirements in material handling systems. When guide rollers are properly designed, installed, and maintained, they operate smoothly and reliably, minimizing the risk of failures or disruptions. High-quality guide rollers with durable materials and components can withstand the demands of continuous operation and heavy loads, reducing the need for frequent replacements or repairs. This leads to increased system uptime, reduced maintenance costs, and improved overall equipment effectiveness (OEE).

  • Worker Safety and Ergonomics:

Guide rollers contribute to a safer and more ergonomic working environment in material handling systems. By guiding materials along a predetermined path, guide rollers help prevent material spillage, which can create tripping hazards or pose risks to workers. Additionally, guide rollers facilitate smooth and controlled material movement, reducing the physical strain on workers during manual material handling tasks. This promotes a safer and more comfortable workplace, minimizing the risk of injuries and improving overall worker productivity.

In summary, guide rollers have a significant impact on the overall efficiency of material handling systems. They enable precise material movement, reduce friction and energy consumption, enhance system throughput, improve product quality, minimize downtime and maintenance, and contribute to worker safety and ergonomics. By selecting and maintaining high-quality guide rollers, material handling operations can achieve optimal efficiency, productivity, and cost-effectiveness.

guide roller

What are idler rollers, and how do they function in conveyor systems?

Idler rollers, also known as conveyor idlers or simply idlers, are an essential component of conveyor systems. They play a crucial role in supporting and guiding the conveyor belt or other conveying surfaces, facilitating the efficient movement of materials. Idler rollers are typically cylindrical in shape and are positioned along the length of the conveyor system.

The primary function of idler rollers is to support and shape the conveyor belt. They provide a stable platform for the belt to rest on and help maintain its proper alignment and tension. Idler rollers are strategically placed at various intervals along the conveyor, creating a series of support points. These support points distribute the weight of the conveyed materials and minimize the sagging or deformation of the belt, ensuring smooth and consistent material movement.

Idler rollers also help to reduce friction between the belt and the supporting structure of the conveyor system. By allowing the belt to roll over them, they minimize the contact area and the associated frictional resistance. This reduces power requirements and energy consumption, contributing to the overall efficiency of the system.

Another important function of idler rollers is to guide the conveyor belt and prevent it from deviating from its intended path. They are designed with precise dimensions and smooth surfaces to ensure proper belt tracking. The alignment of idler rollers is critical for maintaining the belt’s centered position within the conveyor frame. Well-aligned idler rollers help prevent material spillage, belt misalignment, and potential damage to the system.

Idler rollers are available in various designs and configurations to suit different conveyor system applications. Some common types of idler rollers include:

  • Troughing Idlers: These idlers have a concave shape and are used to support the conveyor belt on the carrying side. They help contain the material being conveyed, preventing it from spilling off the sides of the belt.
  • Impact Idlers: Impact idlers are designed to absorb the impact of heavy or sharp-edged materials as they fall onto the conveyor belt. They are often positioned in the loading zone to protect the belt and other components from damage.
  • Return Idlers: Return idlers support the return side of the conveyor belt and help maintain its tension. They are positioned beneath the belt to support its lower run and assist in belt tracking.
  • Training Idlers: Training idlers are used to correct belt misalignment and ensure proper tracking. They are typically adjustable and can be positioned to apply lateral forces to the belt, guiding it back to the center of the conveyor frame.

In summary, idler rollers are integral components of conveyor systems. They provide support, shape, and guide the conveyor belt, ensuring smooth material movement and maintaining proper belt alignment. By minimizing friction and facilitating efficient belt tracking, idler rollers contribute to the overall performance, reliability, and efficiency of conveyor systems.

guide roller

What is a guide roller, and how is it used in various industrial applications?

A guide roller is a mechanical component used in various industrial applications to guide and support the movement of objects along a predetermined path. Here’s a detailed explanation of what a guide roller is and how it is used in different industrial applications:

  • Definition and Construction:

A guide roller, also known as a tracking roller or conveyor roller, is a cylindrical or barrel-shaped component typically made of metal or durable plastic. It is designed with a central axle and bearings that allow it to rotate freely. The outer surface of the guide roller is usually smooth or equipped with grooves or flanges to ensure proper alignment and guidance of the moving object.

  • Industrial Applications:

Guide rollers find application in a wide range of industrial sectors, including manufacturing, material handling, transportation, and logistics. Some common industrial applications include:

  • Conveyor Systems:

Guide rollers are extensively used in conveyor systems to support and guide the movement of conveyor belts or other types of conveyance surfaces. They help maintain proper alignment and prevent the belt from wandering or slipping off the designated path. Guide rollers are strategically positioned along the conveyor to ensure smooth and efficient material handling, reducing the risk of jams, spills, or product damage.

  • Packaging Machinery:

In packaging machinery, guide rollers assist in the precise movement and positioning of packaging materials, such as boxes, cartons, or bags. They ensure smooth transitions and accurate alignment during processes such as filling, sealing, labeling, and palletizing. Guide rollers play a crucial role in maintaining the overall efficiency and reliability of packaging operations.

  • Printing and Paper Handling:

Guide rollers are used in printing and paper handling equipment to guide paper or other printable media through the printing or processing stages. They help prevent paper misalignment, wrinkling, or skewing, ensuring accurate registration and consistent print quality. Guide rollers are also employed in paper cutting, folding, and binding machines to ensure precise paper movement and reliable operation.

  • Textile Machinery:

In textile manufacturing, guide rollers are utilized in various machinery, such as spinning frames, weaving looms, and fabric finishing equipment. They guide yarns, threads, or fabrics through different stages of production, ensuring proper tension and alignment. Guide rollers contribute to the overall quality and efficiency of textile processes, minimizing defects and improving productivity.

  • Material Handling Equipment:

Guide rollers are integral components in material handling equipment, such as lift trucks, pallet jacks, and automated guided vehicles (AGVs). They facilitate the smooth movement of loads and assist in accurate positioning and maneuvering. Guide rollers are often used in conjunction with tracks or rails to ensure stable and controlled movement in various industrial environments.

In conclusion, a guide roller is a mechanical component used to guide and support the movement of objects along a predetermined path in various industrial applications. They play a critical role in maintaining proper alignment, preventing misalignment or slippage, and ensuring smooth and efficient operation. Whether it’s in conveyor systems, packaging machinery, printing equipment, textile machinery, or material handling applications, guide rollers contribute to the overall performance, reliability, and productivity of industrial processes.

China Hot selling Conveyor Side Guide Rollers, Garland Idlers, Vertical Roll, Return Bracket  China Hot selling Conveyor Side Guide Rollers, Garland Idlers, Vertical Roll, Return Bracket
editor by CX 2024-04-09