China high quality Guide Roller for Wire and Rod Hot Rolling Mill with Oxidation and Temperature Resistance

Product Description

Product Description

Xihu (West Lake) Dis. roller for rolling mill are a series of rollers that determine the angle and direction of the steel as it is guided through the rolling mill to the mill roll. 

Titanium carbide has proved to be a cost-effective material for the manufacture of guide roller for wire rod mills, having low density, excellent anti-oxidation and wear resistance, coupled with relatively good resistance to thermal shock.

TiC hard-metals have a relatively simple metallographic structure, but for quality control, the grain size and porosity must be controlled. In particular, porosity is the main quality problem since even vacuum sintering cannot completely overcome the problem of oxygen pick-up. However, the hot isostatic pressure sintering process (HIP), introduced in the late 1980s, significantly improved the final quality of TiCs, by solving the porosity problems.

Product Specification

 Availbable Xihu (West Lake) Dis.r Roller Types

Flat Type Double Flanged Single Flanged With Trapezoid Groove   With R Groove  V Groove    Tapered Type

Please consult our engineer for professional advice on the detailed types and specs of rollers if needed.
 

 

Miller MT10 is specially designed for the demanding operations of today’s high speed roll mills, suitable for high speed up to 110m/s, with rotation of approx. 35,000rpm and temperature 800-1000 degree. All Miller MT10 guide roller are produced by SINTER HIP (Hot Isostatic Press) technology to assure the best sintering quality.

 

These alloys are based on steel powder metallurgy with the titanium carbides dispersed in an iron-based matrix and sintered. These materials are magnetic and, in general, can be heat treated to reach hardness levels of around 62-67HRC. In the annealed state, hardness can be 45-50HRC for easy machining by lathe.

 

Material Material Miller MT10N Miller MT10 T.C Tool Steel
Binder Ni+W+Mo Alloy Steel Co-Ni Fe
Hard Phase TiC TiC WC Fe3C
Manufacturing Process Powder Metallurgy Powder Metallurgy Powder Metallurgy Casting
Hardness (HRC) Tempered 67-71 68-72 68-78 55-62
Hardness (HRC) Annealed 40-45 39-46 68-78 20-30
Density(g/cm³) 6.4 6.5 14.0-15.0 7.8-8.5
Bend Strength(N/mm2) 1700-1800 1750-1850 1950-2300 580-1000
Compressive Strength(N/mm2) 3500-3800 3500-3800 3200-4300 2000-2700

Advantages of MT10 guide roller

1. Lighter than Tungsten carbide roller by 55%, Lighter than tool steel than 20%, so the guide roller accelerates from standstill to 35,000 rpm, without damaging the bearing.

2. Very low coefficient of friction and self-lubricating properties, so the working portion of the guide roller is less worn, and the production can be greatly increased

3. The coefficient of thermal expansion is close to that of the bearing steel. When the quenching is hot, the bearing will not get stuck. The thermal expansion coefficients of titanium carbide cemented carbide and tungsten carbide hard alloy are very different from those of steel. Therefore, the steel bonded carbide guide roller is more advantageous for bearing anti-seize ability than the 2 cemented carbide guide rolls.

4. The micro structure is titanium carbide and high chromium tool steel, which has good thermal fatigue resistance.

5. Anti-oxidation, less magnetic, non-stick steel.

6. Annealing hardness is only HRC45-48, easy to process, after quenching, only a little fine grinding can be processed into finished products, the processing cost is low, so the price is also low. This is also 1 of the main reasons why titanium carbide guide rolls are superior to tungsten carbide guide rollers.

7. Hardness HRC62-67, good wear resistance. The service life is 8-10 times that of high speed steel.

8. Absolutely dense, the pores are almost zero, so it will not break when used and can be reused.

9. Compared with similar foreign products, the price of Miller MT10 is lower, which greatly saves the production cost of customers.
 

Production Site

 

Packaging

 
 

Reviews From Customers

 

Company Profile

Miller Carbide is an experienced manufacturer of tungsten carbide customized parts started from 2008. Our products cover carbide grinding jars & mortars, carbide grinding balls, carbide pegs, carbide static & dynamic rings, bead mill disks, carbide stirring rods, carbide static & dynamic jaws, carbide crusher plates, carbide grinding discs, carbide rotors, carbide roll rings, carbide guide rolls, carbide burrs, carbide sleeves & bushings, and other customized wear-resistant components for valve and pumps ect. With years of tungsten carbide engineering and manufacturing experience, we can concentrate our skills to the development of customized products for a wide spread of wear applications in milling & crushing industry.

Unlike other suppliers, Miller operates with 3 disciplines: Engineering, manufacturing and after sale service support. This means we are able to improve the efficiency of your machine and tools with customized products and direct access to the manufacturer. Miller Carbide works closely with its customers to ensure their requirements are designed efficiently and suitable for application. We can design the components needed from drawings or delivered samples.

We adhere to the management principles of “quality first, customer first and credit-based” since the establishment of the company and always do our best to satisfy potential needs of our customers. We are sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with an irresistible force. 

 

Company Advantage

We Offer You These
 

 Direct Sales 
Integrating R&D, production
  sales and technology   
Mold customization
Rich molds
OEM customization accepted
Adequate equipment 
grinding/pressing 
sintering/deep processing
Technical strength
15 years of experience in
 technical team, research & innovation

 

FAQ

1. How long is your delivery time?
We can arrange the shipment within 3-5 working days CHINAMFG receipt of your payment for any sintered blanks stocked items. As for the mass production order or the customized products, we will need 10-30 days production leadtime and indicate the delivery time on the Proforma lnvoice.

 

2. Can l get a sample from you for Quality checking? Is it free of charge or need pay ?

Yes, we can offer the sample for free of charge with freight collected if we have in stock.

If the sample is special or non-standard shaped, we will charge you only the basic production costs accordingly.

 

3. What’s grade should I choose for the product?

If you have no idea about the grade, please kind to provide the information of the usage of the product, our technical team will suggest the most suitable grade for you.
 

4. Do you use recycle materials?

We insist on quality come first, all the products are made of virgin raw materials.

 

5. Can you make the goods according to my sample or drawing ? What’s your (MOQ) minimum order quantity?  

Yes, We have a group of experienced technical personnel, advanced mould production equipments. Our R&D teams were graduated from University, and our technical R&D team lead by Doctors of Powder Metallurgy and Professors.

For the customized item we quote the MOQ individual; For the standard items in stock, we have no limitation on the MOQ .

 

6. Can I negotiate the Prices?

Yes, we can consider the discount for bulk orders.

 

7. Can you give warranty of your products?

Yes, we can give you 100% satisfaction guarantee on all items. We have the independent inspection department with the complete advanced product quality testing instrumentation to carry out IQC, PQC, FOC, and the detailed inspection pictures and testing report will be available and sent to you for confirmation before delivery.

In case there was any quality problem, just please kindly to provide the pictures to show the problem by email. We should be 100% responsible for our problems and provide you the replacements at our costs.

 

Contact us now! Get your free quote!

 

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Condition: New
Certification: ISO9001
Standard: DIN
Customized: Available
Material: Titanium Carbide/Tic/Alloy-Tic
Application: Rod Mill Guide Roller, Forming/Reducing/Pinch Roll
Customization:
Available

|

guide roller

What maintenance practices are recommended for guide rollers to ensure optimal functionality?

Maintaining guide rollers is essential to ensure their optimal functionality and longevity. Here are some recommended maintenance practices for guide rollers:

  • Regular Inspection:

Perform regular visual inspections of the guide rollers to check for any signs of damage, wear, or misalignment. Look for cracks, dents, or excessive wear on the roller surface. Inspect the mounting brackets, bearings, and axles for any looseness or misalignment. Early detection of issues can help prevent further damage and ensure the guide rollers function properly.

  • Cleaning:

Keep the guide rollers clean by removing any dirt, debris, or material buildup. Use a soft brush or compressed air to gently clean the roller surfaces and remove any contaminants that may affect their performance. For stubborn residue, mild cleaning agents can be used, following the manufacturer’s recommendations. Clean guide rollers help maintain smooth operation and prevent potential issues caused by contamination.

  • Lubrication:

Proper lubrication is crucial for the smooth operation and longevity of guide rollers. Follow the manufacturer’s guidelines regarding the type and frequency of lubrication required. Apply lubricants to the bearings, axles, or other moving parts as recommended. Adequate lubrication reduces friction, minimizes wear, and helps prevent premature failure or damage to the guide rollers.

  • Tension Adjustment:

If the guide rollers are part of a system where tension adjustment is necessary, regularly check and adjust the tension settings as required. Ensure that the tension is within the recommended range to prevent excessive stress on the guide rollers or the conveyed materials. Proper tension adjustment helps maintain accurate alignment and prevents issues such as material slipping or misalignment.

  • Replacement of Worn Components:

Monitor the condition of the guide roller components, such as bearings, axles, or mounting brackets, and replace any worn or damaged parts promptly. Worn bearings can cause increased friction, leading to reduced performance and potential damage to the guide rollers. Damaged axles or mounting brackets can affect the stability and alignment of the guide rollers. Regularly inspect and replace any worn or damaged components to ensure optimal functionality.

  • Alignment and Calibration:

Periodically check and adjust the alignment of the guide rollers to ensure they are properly positioned for accurate material guidance. Misaligned guide rollers can cause material deviation, tracking issues, or increased wear. Additionally, if the guide rollers are part of a system with sensors or automated controls, calibrate the system as per the manufacturer’s instructions to maintain accurate positioning and control.

  • Training and Safety:

Ensure that personnel responsible for operating or maintaining equipment with guide rollers receive appropriate training. Proper training can help operators understand the maintenance requirements, safety protocols, and best practices for guide roller operation. Promote a safety culture where operators are encouraged to report any abnormalities or concerns related to the guide rollers promptly.

By following these recommended maintenance practices, guide rollers can maintain optimal functionality, extend their service life, and contribute to efficient and reliable material handling and transport.

guide roller

What safety considerations should be taken into account when using guide rollers in industrial settings?

When using guide rollers in industrial settings, several safety considerations should be taken into account to ensure the well-being of personnel and the safe operation of equipment. Here are some important safety considerations:

  • Guarding and Enclosure:

Guide rollers should be properly guarded and enclosed to prevent accidental contact with moving parts. Guards and enclosures should be designed and installed in accordance with applicable safety standards and regulations. They should effectively restrict access to the guide rollers, minimizing the risk of entanglement, pinching, or crushing hazards. Adequate guarding and enclosure ensure that only authorized personnel can access the guide rollers for maintenance or inspection purposes, reducing the potential for accidents or injuries.

  • Lockout/Tagout Procedures:

Lockout/tagout procedures should be implemented when performing maintenance or servicing tasks on guide rollers. Lockout/tagout procedures involve isolating and de-energizing the conveyor system, ensuring that it cannot be accidentally started or operated during maintenance activities. This prevents unexpected movement of the guide rollers, reducing the risk of personnel getting caught or injured. Lockout/tagout procedures should be strictly followed, and personnel should be trained on their proper implementation to maintain a safe working environment.

  • Proper Training and Education:

All personnel involved in the operation, maintenance, or servicing of guide rollers should receive proper training and education on safety procedures and best practices. They should be familiar with the potential hazards associated with guide rollers and understand how to safely operate, inspect, and maintain them. Training should cover topics such as lockout/tagout procedures, emergency response protocols, hazard identification, and safe work practices. Regular refresher training sessions should be conducted to reinforce safety awareness and ensure that personnel stay updated with the latest safety guidelines.

  • Maintenance and Inspection:

Regular maintenance and inspection of guide rollers are essential for identifying and addressing potential safety issues. Adequate lubrication, cleaning, and adjustment of guide rollers should be performed according to manufacturer recommendations. Regular inspections should be conducted to check for signs of wear, damage, or misalignment. Any identified issues should be promptly addressed to prevent accidents or equipment failures. A systematic maintenance and inspection program helps ensure that guide rollers are in proper working condition, minimizing the risk of safety incidents.

  • Proper Lifting and Handling:

When lifting or handling guide rollers, proper lifting techniques and equipment should be used to prevent strains, sprains, or other musculoskeletal injuries. Guide rollers can be heavy and awkward to handle, so personnel should receive training on safe lifting practices. Appropriate lifting aids, such as hoists or cranes, should be used when necessary. Additionally, personnel should wear appropriate personal protective equipment (PPE), such as gloves or safety glasses, to protect against potential hazards during lifting and handling operations.

  • Emergency Stop Systems:

Guide rollers should be equipped with emergency stop systems that allow for immediate shutdown of the conveyor system in case of an emergency or hazardous situation. Emergency stop buttons or pull cords should be strategically located and easily accessible along the conveyor line. Personnel should be trained on how to use these emergency stop systems effectively. Regular testing and maintenance of the emergency stop systems should be conducted to ensure their reliable operation during critical situations.

In summary, when using guide rollers in industrial settings, several safety considerations should be taken into account. These include proper guarding and enclosure, implementation of lockout/tagout procedures, providing adequate training and education to personnel, performing regular maintenance and inspections, following proper lifting and handling practices, and ensuring the availability and functionality of emergency stop systems. By prioritizing safety and adhering to these considerations, the risks associated with guide rollers can be minimized, promoting a safe working environment and reducing the likelihood of accidents or injuries.

guide roller

Can you describe the factors to consider when selecting guide rollers for specific applications?

When selecting guide rollers for specific applications, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed explanation of the factors to consider:

  • Load Capacity:

The load capacity is a crucial factor to consider when selecting guide rollers. It refers to the maximum weight that the guide roller can support without compromising its performance or longevity. It’s important to assess the expected load requirements of the application, including both static and dynamic loads. Selecting guide rollers with an appropriate load capacity ensures that they can effectively support the materials or objects being handled, preventing premature wear, deformation, or failure.

  • Speed and Acceleration:

The speed and acceleration at which the guide rollers will operate are essential considerations. Higher speeds and accelerations can place increased stress on the guide rollers, requiring a design that can handle the resulting forces and vibrations. It’s important to choose guide rollers that are specifically designed for the anticipated speed and acceleration of the application to ensure smooth movement, minimize wear, and prevent issues such as excessive noise or instability.

  • Environmental Conditions:

The environmental conditions in which the guide rollers will be used play a significant role in their selection. Factors such as temperature, humidity, dust, chemicals, and exposure to corrosive substances can affect the performance and lifespan of guide rollers. It’s crucial to choose guide rollers that are made from materials and coatings suitable for the specific environmental conditions to ensure durability, corrosion resistance, and reliable operation over time.

  • Guidance and Alignment Requirements:

The level of guidance and alignment required by the application is an important consideration. Some applications may require precise tracking and alignment, while others may need minimal guidance. The design and configuration of the guide rollers, such as flanges, grooves, or tapered shapes, should be selected based on the specific guidance and alignment needs of the materials or objects being handled. Choosing guide rollers that provide the necessary level of guidance ensures accurate movement, prevents misalignment, and minimizes the risk of material damage or operational disruptions.

  • Mounting and Integration:

The mounting and integration of guide rollers within the application should be considered during the selection process. This includes factors such as the available space for mounting, the type of mounting arrangement required, and compatibility with existing machinery or systems. Guide rollers should be selected with appropriate dimensions, shaft configurations, and mounting options to ensure easy installation and seamless integration into the application.

  • Maintenance and Serviceability:

Considering the maintenance and serviceability aspects is important when selecting guide rollers. Factors such as accessibility for lubrication, ease of cleaning, and the availability of replacement parts should be considered. Guide rollers that are designed for easy maintenance and serviceability can help minimize downtime, extend the lifespan of the rollers, and reduce overall maintenance costs.

By considering these factors, including load capacity, speed and acceleration, environmental conditions, guidance and alignment requirements, mounting and integration, and maintenance and serviceability, the selection of guide rollers can be optimized for specific applications. This ensures that the chosen guide rollers are well-suited to handle the demands of the application, resulting in efficient material handling, reliable operation, and extended service life.

China high quality Guide Roller for Wire and Rod Hot Rolling Mill with Oxidation and Temperature Resistance  China high quality Guide Roller for Wire and Rod Hot Rolling Mill with Oxidation and Temperature Resistance
editor by Dream 2024-05-08