China Good quality Heavy Duty Steel Guide Roller for Bulk Material with CE

Product Description

 

Description CEMA,  DIN, JIS, AS, SABS, ISO Standard Design & JXIHU (WEST LAKE) DIS. ODM
Pipe 1)  Material : Q235 carbon steel equal to DIN S235JR
2)  Roller Diameter : φ63.5mm ~ φ219mm / 2 1/2 inch ~ 8 5/8 inch
3)  Roller Length:  150mm ~ 3000 mm
4)  Thickness : 3.0 ~6.0 mm
Shaft 1)  Material : 45# steel equal to DIN C45
2)  Cold-drawn bright round steel
3)  Shaft Diameter:  20mm,  25mm,  30mm, 40mm, 45mm, 50mm
Bearing 1)  Single Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance
2)  Brand: SKF,FAG,NSK,HRB, LYC, CHINAMFG or according to your requirement
Bearing Housing 1)  Material : Q235 carbon steel equal to DIN S235JR
2)  Cold press working fit ISO M7 accuracy
3)  Material thickness: 2.5mm ~ 5.0mm
Seals 1)  Labyrinth seal, nylon 6 material
2)  JXIHU (WEST LAKE) DIS.’s patented product
Grease 2# Lithium grease lubricant
Painting 1)  Ordinary painting, hot galvanized painting, Powder painting
2)  Color: Black, red, yellow, blue or according to your requirement

Qustions Answer
Plant Size 65,000 Square Meters
Sample Policy sample is available for free.But we don't bear the Express cost.
MOQ 10 sets for idlers;1 pcs for pulley
Customization  Accept Customization 
Delivery Time 15-20days after receiving the deposit
Payment Term 30% T/T in advance, then 70%T/T before shipment.

 

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Material: Carbon Steel
Surface Treatment: Baking Paint
Export Market: Global
Application: Bulk Material
Color: Customized
Seals: Labyrinth Seal
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
Available

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guide roller

What advantages do guide rollers offer compared to other conveyor system components?

Guide rollers offer several advantages compared to other conveyor system components. Here’s a detailed explanation of the advantages of guide rollers:

  • Precise and Controlled Motion:

Guide rollers play a key role in achieving precise and controlled motion in conveyor systems. They provide continuous guidance and alignment for the materials or objects being transported, ensuring smooth and accurate movement along the desired path. Guide rollers help prevent lateral movement, misalignment, and deviations, resulting in precise positioning and controlled motion throughout the conveyor system.

  • Enhanced Stability:

Guide rollers contribute to enhanced stability in conveyor systems. By distributing the load evenly across multiple rollers, they help maintain balance and prevent excessive stress on any individual component. This load distribution minimizes the risk of roller damage, wear, or failure, resulting in a stable and reliable conveyor operation. The enhanced stability provided by guide rollers reduces the chances of material spillage, wobbling, or tilting, ensuring safe and efficient material handling.

  • Reduced Friction and Energy Consumption:

Guide rollers are designed to minimize friction and energy consumption in conveyor systems. The smooth surface configuration of guide rollers, often with low-friction characteristics, allows materials or objects to move with minimal resistance. This reduced friction not only results in smoother motion and improved efficiency but also helps decrease the energy required to drive the conveyor system. By reducing friction and energy consumption, guide rollers contribute to cost savings and environmental sustainability.

  • Flexibility and Adaptability:

Guide rollers offer flexibility and adaptability in conveyor systems. They can be easily integrated into various conveyor configurations and are compatible with different types of materials and objects. Guide rollers can be customized in terms of dimensions, materials, flange configurations, and mounting options to meet specific industry or application requirements. This flexibility allows for seamless integration and adaptability to different conveyor system designs, making guide rollers a versatile choice for material handling.

  • Ease of Maintenance:

Guide rollers are generally easy to maintain in conveyor systems. They typically have accessible areas for lubrication and cleaning, facilitating routine maintenance tasks. Guide rollers can be designed with features such as removable shafts or easy-to-replace components, simplifying maintenance and minimizing downtime. The ease of maintenance associated with guide rollers helps improve overall system uptime, extend component lifespan, and reduce maintenance costs.

  • Cost-Effectiveness:

Guide rollers offer a cost-effective solution for conveyor systems. Compared to other conveyor components, such as complex guiding systems or automated tracking mechanisms, guide rollers are relatively simple in design and construction. They are typically more affordable and easier to install and maintain. The cost-effectiveness of guide rollers makes them a practical choice for a wide range of industries and applications, without compromising performance or reliability.

Overall, guide rollers provide advantages such as precise and controlled motion, enhanced stability, reduced friction and energy consumption, flexibility and adaptability, ease of maintenance, and cost-effectiveness. These advantages make guide rollers a preferred choice for achieving efficient and reliable material handling in conveyor systems.

guide roller

How do guide rollers contribute to the adaptability and versatility of conveyor systems in various settings?

Guide rollers play a critical role in enhancing the adaptability and versatility of conveyor systems in various settings. Here’s a detailed explanation of their contributions:

  • Flexible Path Routing:

Guide rollers enable flexible path routing, allowing conveyor systems to navigate complex layouts and adapt to different settings. By guiding the materials along specific paths, guide rollers facilitate precise material movement around obstacles, corners, inclines, or declines. This flexibility in path routing enables conveyor systems to be customized and configured to suit the specific requirements of different environments, layouts, or production processes. It allows for efficient space utilization and the integration of conveyors into existing infrastructure, making conveyor systems adaptable to a wide range of settings.

  • Multiple Conveyor Configurations:

Guide rollers enable the creation of multiple conveyor configurations, enhancing the versatility of conveyor systems. By combining straight sections, curves, merges, and diverges, conveyor systems can be configured to accommodate various material flow patterns and operational needs. Guide rollers provide the necessary support and alignment to ensure smooth transitions between different conveyor sections, allowing materials to be efficiently transferred, merged, sorted, or diverted. This versatility enables conveyor systems to be adapted for different processes, such as assembly lines, distribution centers, warehouses, or manufacturing facilities.

  • Adjustable Speed and Control:

Guide rollers contribute to the adaptability of conveyor systems by enabling adjustable speed and control. By adjusting the rotational speed of the guide rollers, the speed of material movement can be customized to match the specific requirements of different processes or settings. This flexibility in speed control allows conveyor systems to handle a wide range of materials, from delicate or fragile items that require gentle handling to heavy or bulky items that require faster conveyance. Adjustability in speed and control enhances the versatility of conveyor systems and ensures optimal material handling in various settings.

  • Modularity and Scalability:

Guide rollers facilitate the modularity and scalability of conveyor systems, making them adaptable to changing production needs or facility layouts. Conveyor systems can be designed with modular components, including guide rollers, that can be easily reconfigured, added, or removed as required. This modularity allows for efficient system expansion, modification, or reconfiguration without significant downtime or disruption. Guide rollers can be adjusted, replaced, or repositioned to accommodate changes in material types, sizes, or handling requirements. The scalability and modularity provided by guide rollers make conveyor systems versatile and adaptable to evolving operational needs.

  • Material Compatibility:

Guide rollers contribute to the adaptability of conveyor systems by accommodating a wide range of materials. They can be designed with different materials, surface textures, or coatings to suit specific material characteristics, such as size, shape, weight, or fragility. Guide rollers with specialized surfaces, such as non-slip coatings or friction-reducing materials, can be used for conveying items that require additional grip or gentle handling. This material compatibility enhances the versatility of conveyor systems, allowing them to handle diverse products or materials in various settings, from lightweight packages to heavy-duty items.

In summary, guide rollers significantly contribute to the adaptability and versatility of conveyor systems in various settings. They enable flexible path routing, support multiple conveyor configurations, allow for adjustable speed and control, facilitate modularity and scalability, and accommodate a wide range of materials. By leveraging the capabilities of guide rollers, conveyor systems can be tailored to meet the specific needs of different industries, processes, or layouts, making them adaptable and versatile in diverse settings.

guide roller

Can you describe the factors to consider when selecting guide rollers for specific applications?

When selecting guide rollers for specific applications, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed explanation of the factors to consider:

  • Load Capacity:

The load capacity is a crucial factor to consider when selecting guide rollers. It refers to the maximum weight that the guide roller can support without compromising its performance or longevity. It’s important to assess the expected load requirements of the application, including both static and dynamic loads. Selecting guide rollers with an appropriate load capacity ensures that they can effectively support the materials or objects being handled, preventing premature wear, deformation, or failure.

  • Speed and Acceleration:

The speed and acceleration at which the guide rollers will operate are essential considerations. Higher speeds and accelerations can place increased stress on the guide rollers, requiring a design that can handle the resulting forces and vibrations. It’s important to choose guide rollers that are specifically designed for the anticipated speed and acceleration of the application to ensure smooth movement, minimize wear, and prevent issues such as excessive noise or instability.

  • Environmental Conditions:

The environmental conditions in which the guide rollers will be used play a significant role in their selection. Factors such as temperature, humidity, dust, chemicals, and exposure to corrosive substances can affect the performance and lifespan of guide rollers. It’s crucial to choose guide rollers that are made from materials and coatings suitable for the specific environmental conditions to ensure durability, corrosion resistance, and reliable operation over time.

  • Guidance and Alignment Requirements:

The level of guidance and alignment required by the application is an important consideration. Some applications may require precise tracking and alignment, while others may need minimal guidance. The design and configuration of the guide rollers, such as flanges, grooves, or tapered shapes, should be selected based on the specific guidance and alignment needs of the materials or objects being handled. Choosing guide rollers that provide the necessary level of guidance ensures accurate movement, prevents misalignment, and minimizes the risk of material damage or operational disruptions.

  • Mounting and Integration:

The mounting and integration of guide rollers within the application should be considered during the selection process. This includes factors such as the available space for mounting, the type of mounting arrangement required, and compatibility with existing machinery or systems. Guide rollers should be selected with appropriate dimensions, shaft configurations, and mounting options to ensure easy installation and seamless integration into the application.

  • Maintenance and Serviceability:

Considering the maintenance and serviceability aspects is important when selecting guide rollers. Factors such as accessibility for lubrication, ease of cleaning, and the availability of replacement parts should be considered. Guide rollers that are designed for easy maintenance and serviceability can help minimize downtime, extend the lifespan of the rollers, and reduce overall maintenance costs.

By considering these factors, including load capacity, speed and acceleration, environmental conditions, guidance and alignment requirements, mounting and integration, and maintenance and serviceability, the selection of guide rollers can be optimized for specific applications. This ensures that the chosen guide rollers are well-suited to handle the demands of the application, resulting in efficient material handling, reliable operation, and extended service life.

China Good quality Heavy Duty Steel Guide Roller for Bulk Material with CE  China Good quality Heavy Duty Steel Guide Roller for Bulk Material with CE
editor by CX 2023-12-28